DFMEA Engineer / Senior Engineer

Tata Technologies Ltd.; Pune District; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Tata Technologies Ltd. in Pune seeks an experienced DFMEA Engineer to support design risk assessment and quality initiatives for automotive powertrain systems.

You will conduct DFMEA activities, identify failure modes, and collaborate with cross-functional teams to ensure robust product development. The role requires strong knowledge of AIAG/VDA FMEA standards, APQP/PPAP processes, and proficiency in interpreting drawings and critical characteristics, with a focus on continuous improvement

Qualifications

• Bachelor's or Master's degree in Mechanical Engineering or Automotive Engineering.
• Strong DFMEA expertise and risk assessment skills.
• Knowledge of AIAG/VDA FMEA standards and APQP/PPAP processes.
• Ability to interpret engineering drawings and critical characteristics.
• Experience with cross-functional collaboration in product development.

Responsibilities

• Conduct DFMEA for powertrain components and subsystems.
• Identify potential failure modes, effects, causes, and mitigation actions.
• Perform severity, occurrence, and detection assessments and drive risk prioritization.
• Analyze powertrain components, system interactions, and functional requirements.
• Support APQP and PPAP deliverables through the development lifecycle.
• Review drawings, GD&T, and critical characteristics.
• Ensure compliance with AIAG/VDA FMEA standards.
• Facilitate design risk assessments and track corrective actions.
• Collaborate with Design, Manufacturing, Quality, Sourcing, and Programs teams.
• Create and maintain DFMEA documents using OMNEX or similar tools.
• Drive continuous improvement and implement lessons learned.

Skills

DFMEA

Risk assessment

APQP/PPAP

Engineering drawings

Root cause analysis

AIAG/VDA standards

Quality documentation

Powertrain systems

OMNEX

Cross-functional collaboration

Education

Bachelor's or Master's in Mechanical/Automotive Engineering

Tools

OMNEX DFMEA

Job description

Experience 5-12 Years Location As per business requirement

Job Summary :

We are seeking an experienced DFMEA Engineer to support design risk assessment and product quality initiatives for automotive powertrain systems and components. The role involves conducting DFMEA activities, identifying design failure modes, performing risk prioritization, and collaborating with cross-functional teams to ensure robust product development and compliance with automotive quality standards.

Responsibilities

• Conduct Design Failure Mode and Effects Analysis (DFMEA) for powertrain components and subsystems.
• Identify potential failure modes, effects, causes, and recommend mitigation actions.
• Perform Severity, Occurrence, and Detection assessments and drive risk prioritization activities.
• Analyze powertrain components, system interactions, and functional requirements.
• Support APQP and PPAP deliverables throughout the product development lifecycle.
• Review engineering drawings, specifications, GD&T, and ballooned drawings.
• Ensure compliance with AIAG/VDA FMEA methodology and automotive quality standards.
• Facilitate design risk assessments and track closure of corrective actions.
• Collaborate with Design, Manufacturing, Quality, Supplier Quality, and Program teams.
• Create, maintain, and update DFMEA documents using OMNEX or similar FMEA tools.
• Drive continuous improvement initiatives and incorporate lessons learned into future designs.

Qualifications

• Bachelor's or Master's degree in Mechanical Engineering, Automotive Engineering, Production Engineering, or related discipline.

Required Skills

• Strong expertise in DFMEA methodology and risk assessment.
• Experience with automotive powertrain systems, engine components, or related subsystems.
• Knowledge of AIAG/VDA FMEA standards.
• Proficiency in APQP, PPAP, and quality documentation.
• Ability to interpret engineering drawings and critical characteristics.
• Strong problem-solving and root cause analysis skills.

Preferred Skills

• Hands-on experience with OMNEX DFMEA software.
• Knowledge of automotive OEM/Tier-1 product development processes.
• Exposure to continuous improvement and quality management practices.