Design Engineer HVCB - Mechanical

Ayr Energy, Inc.; Hyderabad; On-site; INR 900,000 - 1,500,000; Full time

Job summary

Ayr Energy, Inc. seeks a Design Engineer HV – Mechanical in Hyderabad. You will perform basic mechanical design of HV circuit breakers, define parts tolerances for manufacturing, and analyze mechanical dimensioning to support arc chamber and gas flow under dynamic conditions.

You will set type test requirements per IEEE/IEC and qualify components for tests. Master’s or Bachelor’s in Mechanical Engineering with 3–5 years HV product design experience is expected; proficiency in ANSYS, PROMECHANICA

Qualifications

• Master’s or bachelor’s degree in Mechanical Engineering.
• 3-5 years of experience in HV product design involving basic study / analysis.
• Proficiency in analysis software such as ANSYS, PROMECHANICA, SOLIDWORKS.

Responsibilities

• Define design parameters as per the IEEE / IEC Type tests of DTCB.
• Perform basis study / analysis for DTCB such as Mechanical and structural analysis, GD&T, ISO GPS, etc.,
• Understand and define the manufacturing tolerances and clearances of HVCB parts
• Define the Type test program for DTCB to qualify for IEEE / IEC and customers specific requirements
• Assess the process or issues during manufacturing and provide appropriate guidance to the team
• Review the customer requirements and assess the suitability and adaptability to meet the requirements to the fullest

Skills

Mechanical engineering fundamentals

GD&T

Education

Master’s degree in Mechanical Engineering

Bachelor’s degree in Mechanical Engineering

Tools

ANSYS

PROMECHANICA

SOLIDWORKS

Job description

As a Design Engineer HV – Mechanical, you shall be able to do:

• The basic Mechanical design of HV circuit breaker analysing mechanical and structural integrity, tolerancing, dimensioning and manufacturability.
• Define the parts and its clearances for manufacturing
• Analyse the mechanical dimensioning and tolerancing of parts to activate and support phenomenon of arc chamber and gaseous in dynamic condition.
• Ability to define the type test requirements for each component of DTCB as per IEEE / IEC
• Define Qualification requirements of the parts and assembly as per the design to meet the type test and routine test performance.

Responsibilities:

As a design Engineer HV – Mechanical, you shall:

• Define design parameters as per the IEEE / IEC Type tests of DTCB.
• Perform basis study / analysis for DTCB such as Mechanical and structural analysis, GD&T, ISO GPS, etc.,
• Understand and define the manufacturing tolerances and clearances of HVCB parts
• Define the Type test program for DTCB to qualify for IEEE / IEC and customers specific requirements
• Assess the process or issues during manufacturing and provide appropriate guidance to the team
• Review the customer requirements and assess the suitability and adaptability to meet the requirements to the fullest
• Master’s / bachelor’s degree in Mechanical Engineering
• 3-5 Years of experience in HV product design involving basic study / analysis.
• Proficiency in analysis software such as ANSYS, PROMECHANICA, SOLIDWORKS, etc.,
• Good knowledge on Type test regime for DTCB / HVCB as per IEEE / IEC
• Good knowledge / exposure to manufacturing and qualification process of HV Products.
• Ability to work closely with cross-functional team to guide and support them on basic clarifications regarding product and tests.

Additional Requirement:

• Ability and willingness to travel 20%.

Ayr designs and manufactures critical power grid equipment including power transformers, distribution transformers, special-purpose transformers, high-voltage circuit breakers, and medium-voltage switchgear. They serve markets such as renewables, data centers, utilities, oil & gas, and industrial sectors. They position themselves as partners in power projects, offering lifecycle support and working to deliver faster than average industry timelines.