Design & Development Engineer - ECM - ZR_2962_JOB

Satyam Venture Engineering Services Private Limited; Chhatrapati Sambhajinagar District; On-site; INR 600,000 - 900,000; Full time

Job summary

Satyam Venture Engineering Services Private Limited in Chhatrapati Sambhajinagar, India, seeks an experienced design engineer focused on cooling system components. Proficient in CATIA V5 or 3DEXPERIENCE, you will develop high-precision 3D models, simulate DMU packaging, and ensure interference-free engine bay layouts.

You will apply GD&T per ASME/ISO, collaborate with CFD/thermal teams to optimize flow and thermal performance, implement DFM/DFA for plastics, casting, and sheet metal, and

Qualifications

• Proficiency in CATIA V5 or 3DEXPERIENCE for 3D parametric modeling and complex assemblies.
• Strong understanding of GD&T per ASME/ISO for functional fit and performance.
• Experience with DFMEA and DVP&R processes in product development.

Responsibilities

• Develop high‑precision 3D parametric models and large assembly layouts for cooling components (radiators, water pumps, coolant pipes/hoses, thermostats, expansion tanks, fan shrouds).
• Conduct DMU packaging reviews, clash detection, interference checks, and clearance analysis to ensure zero collisions in dynamic operation.
• Apply GD&T standards to validate fit and function; perform basic tolerance stack‑up analysis on complex assemblies.
• Collaborate with CFD and thermal teams to iterate designs based on flow, pressure drop, and thermal performance results.
• Apply DFM and DFA rules for plastic injection molding, aluminum casting, and sheet metal fabrication.
• Generate and release complete 2D production drawings and maintain BOM structures in PLM (Teamcenter/Enovia).
• Participate in DFMEA and DVP&R activities.

Skills

CATIA V5

3DEXPERIENCE

GD&T

DFMEA

DVP&R

DFM

DFA

CFD collaboration

PLM systems

cooling design

Tools

Teamcenter

Enovia

Job description

Operations | Chhatrapati Sambhajinagar, India

Job Description

• Proficient in CATIA V5 or 3DEXPERIENCE. Deep understanding of Top-Down assembly design, Skeleton modeling, Part Design, and Generative Shape Design (GSD) modules.
• Solid grasp of thermal management fundamentals, fluid mechanics, and engine cooling loop dynamics.
• Exceptional knowledge of GD&T symbols and standard drafting practices.
• Familiarity with automotive fabrication methods relevant to cooling loops (e.g., tube bending, rubber hose extrusion, plastic molding, brazing).

Requirements

• Develop high‑precision 3D parametric models, complex surface geometries, and large assembly layouts in CATIA for cooling components (including radiators, water pumps, coolant pipes/hoses, thermostats, expansion tanks, and fan shrouds).
• Conduct digital mock‑up (DMU) packaging reviews within the engine bay. Execute clash detection, interference checks, and clearance analysis to ensure zero physical part collisions during dynamic vehicle operation.
• Apply Geometric Dimensioning and Tolerancing (GD&T) per ASME/ISO standards to validate fit and function. Perform basic tolerance stack‑up analysis on complex assemblies.
• Collaborate closely with Computational Fluid Dynamics (CFD) and thermal analysis teams to iterate designs based on flow, pressure drop, and thermal performance results.
• Apply Design for Manufacturing (DFM) and Design for Assembly (DFA) rules, specifically focusing on plastic injection molding, aluminum casting, and sheet metal fabrication.
• Generate and release complete 2D production drawings. Build and maintain Bill of Materials (BOM) structures within Product Lifecycle Management (PLM) systems like Teamcenter or Enovia.
• Actively participate in Design Failure Mode and Effects Analysis (DFMEA) and design verification planning (DVP&R).