Job Description:
Responsibilities
Quality Assurance & Inspection
- Monitor and ensure compliance with approved Quality Assurance Plans (QAPs), Inspection Test Plans (ITPs), technical specifications, and project standards.
- Conduct stage-wise inspections of mechanical erection activities for Boiler, Turbine, BOP, CHP, Ash Handling, Piping, Tanks, and Static Equipment.
- Review construction methodologies and ensure adherence to quality procedures.
- Verify material traceability, inspection records, and quality documentation.
Mechanical Erection Quality Control
- Inspect fabrication, erection, alignment, fit-up, welding, and assembly activities.
- Monitor installation quality of pressure parts, ducts, pipelines, structures, rotating equipment, and auxiliaries.
- Witness critical inspections and testing activities as per approved procedures.
- Ensure compliance with drawings, vendor manuals, and engineering specifications.
Welding & NDT Quality
- Monitor welding activities and qualification requirements.
- Ensure approved WPS, PQR, and welder qualifications are available and followed.
- Coordinate and witness NDT activities including RT, UT, MT, PT, and visual inspections.
- Review NDT reports and ensure timely closure of quality observations.
Testing & Commissioning Support
- Participate in hydro tests, flushing activities, equipment trials, and commissioning inspections.
- Verify completion of punch points before system handover.
- Ensure mechanical systems meet quality acceptance criteria before commissioning.
Vendor & Contractor Quality Management
- Conduct quality surveillance of contractors and subcontractors.
- Monitor contractor quality performance and compliance.
- Support vendor inspections and expediting activities when required.
- Follow up on quality deviations and corrective actions.
Documentation & Reporting
- Maintain quality records, inspection reports, NCRs, and audit observations.
- Ensure timely preparation and submission of quality dossiers and turnover packages.
- Track closure of non-conformance reports (NCRs) and corrective/preventive actions.
- Generate periodic quality performance reports for project management.
Audit & Compliance
- Participate in internal and external quality audits.
- Support implementation of ISO 9001 Quality Management System requirements.
- Ensure compliance with applicable codes, standards, and statutory regulations.
Qualifications
- Diploma / B.E. / B.Tech in Mechanical Engineering.
- 5-10 years of experience in QA/QC or Field Quality Assurance for Thermal Power, Power Projects, EPC, Heavy Engineering, Steel, Oil & Gas, or Process Industries.
- Experience in supercritical/subcritical thermal power project construction will be preferred.