CCR Operator-Kiln

Dalmia Bharat Group; Rajgangpur; On-site; INR 450,000 - 650,000; Full time

Job summary

Dalmia Bharat Group is seeking a skilled process-plant professional to monitor and optimize cement production. You will oversee Kiln operations, CVRM, and grinding parameters, ensuring high-quality clinker while managing energy efficiency.

The role emphasizes quick response to process alarms, remote troubleshooting, and coordination of operators and maintenance teams on site to maintain continuous, safe production.

Qualifications

• Experience in operating and optimizing cement/ kiln processes or similar industrial systems.
• Proven ability to monitor process metrics and respond to alarms promptly.
• Familiarity with SCADA/PLC environments and safety protocols.

Responsibilities

• Monitor kiln and CVRM parameters using SCADA/PLC systems.
• Optimize burning by adjusting kiln temperature, fuel feed, and air flow.
• Manage grinding by tuning CVRM feed rate and separator speed.
• Ensure safety by responding to alarms and shutdowns.
• Maximize production while minimizing energy consumption.
• Troubleshoot deviations and equipment abnormalities remotely.
• Coordinate field operators and maintenance teams for safe resolutions.
• Review lab results and adjust machine settings for product quality.
• Log hourly production metrics, fuel use, downtime and shift handovers.

Skills

Process optimization

Operations monitoring

Safety procedures

Team coordination

Quality control

Data logging

Tools

SCADA systems

PLC

Job description

Job Description:

• Monitor Operations: Track kiln and CVRM parameters continuously using SCADA and PLC systems.
• Optimize Burning: Control kiln temperature, fuel feed, and air flow to ensure high-quality clinker.
• Manage Grinding: Adjust CVRM feed rate, separator speed, and grinding pressure for optimal cement fineness.
• Ensure Safety: Respond instantly to system alarms, interlocks, and emergency process shutdowns.
• Maintain Efficiency: Maximize production output while minimizing thermal and electrical energy consumption.
• Troubleshoot Deviations: Identify and correct process variations, blockages, or equipment abnormalities remotely.
• Coordinate Teams: Direct field operators and maintenance crews to resolve physical equipment issues safely.
• Quality Control: Review lab test results regularly to adjust machine settings for product compliance.
• Log Data: Record hourly production metrics, fuel consumption, downtime reasons, and shift handovers.