CCR Operator

JSW Cement; Ballari District; On-site; INR 350,000 - 550,000; Full time

Job summary

JSW Cement in Ballari District, Karnataka invites applications for a CCR Operator role. The position involves operating plant sections from the central control room, optimizing parameters, and coordinating with field staff to ensure smooth production and quality.

The candidate should have cement industry experience and be able to monitor, log, and report process data, while coordinating with maintenance for corrective actions and continuous improvement.

Qualifications

• Diploma in Cement Technology or higher with cement plant exposure.
• Chemistry background with relevant degree.
• Willingness to work in shift and plant operations.

Responsibilities

• Operate plant sections from the central control room and optimize process parameters.
• Coordinate with field personnel for smooth plant operation.
• Monitor and record process parameters, maintain logs, and report abnormalities.
• Supervise cement mills operation to achieve targeted production and quality.
• Identify abnormalities, inform maintenance teams, and implement corrective actions.
• Prepare daily production reports and maintain SAP entries.

Skills

Roller Press

VRM

Hot Air Generator

Education

Diploma in Cement Technology

B.Sc. Chem

M.Sc. Chem

Job description

Role & responsibilities:

The CCR Operator is responsible for the operation of different plant sections from the central control room. Plant operation and optimizing the process parameters. Co-ordination with field people from CCR for smooth operation of the plant. Plant operation and optimizing the process parameters Co-ordination with field people from CCR for smooth operation of the plant. Measurement of various process parameters along with Shift In-charge Recording of process parameters and plant log for the respective section Inspection of specific parameters on regular basis Perform any extra duties assigned by the Shift In-Charge.

Production & Quality cement (Supervise Cement Mills operation for smooth optimum process operating conditions to achieve the targeted Production & Quality

1. Check operation parameters of all equipment's in the beginning of the shift.
2. Identify abnormalities if any Inform PF process and site attendants for corrective actions 3.Continuously monitor process parameters of raw mill and Register operational parameters of raw mill in log book as per the specified timelines with remarks if any
3. Check quality parameters for operation of raw mill.
4. Inform PF/ SH for any major abnormality / breakdown
5. Perform Corrective action as per instructions of SH (Process) / HOD (process)
6. Coordinate with all service departments & communicate plan problems if any for corrective actions.
7. Record shift wise production and quality of raw mill and Inform SH / HOD (Process) for production at the end of the shift 8)
8. Preparing daily production report and filled up in SAP.

CostOptimizationand Control (Identify and analyze various process inputs and parameters like power etc., for cost reduction and ensure cost effective plant operation.)

1. Sp.Power consumption To avoid Idle running of the circuit,
2. Optimizing operation
3. Reducing breakdown by early detection of abnormalities
4. Daily monitoring of trends.
5. Take corrective action to maintain the consumption. Coordinate with Electrical / Instr./Mech. maintenance departments for related jobs.
6. Ensure running of power saving equipment's.

Continuous improvement- Assist the SH for studying areas of improvement, implementation of improvement actions for optimization of process.

1. Increasing output rate

2.Reduction in breakdown, Process trend analysis, Field visit and observation, Reducing abnormalities.

3. Identification of source of leakage and ensure corrective action.

Preferred candidate profile:

Expertise in Roller Press, VRM and HAG ( Hot Air Generator ).

Diploma in Cement Technology , B.Sc. Chem & M.Sc. Chem

Candidate from South ( Karnataka, Andhra Pradesh ) will be given the Preference.