Senior Engineer / Engineer - PF Mechanic...

PeopleStrong; Karnataka; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Rajashree Cement Works in India seeks a Senior Engineer / Engineer - PF Mechanic to supervise mechanical maintenance in the Cement Mill of Line No.1 and drive modifications for cost reduction and productivity improvements. The plant, a major cement facility with multiple lines and a captive setup, emphasizes preventive maintenance and ongoing improvement projects across sections.

Ideal candidates will have 6–14 years of mechanical maintenance experience, strong coordination with departments, and

Qualifications

• Mechanical

Responsibilities

• Take plant rounds and study checklists daily to identify problems.
• Schedule weekly major shutdowns and regular maintenance activities.
• Supervise maintenance activities.
• Analyze breakdowns and take corrective/preventive actions.
• Coordinate with other departments for jobs and material.
• Prepare indent and follow-up for material and inventory control.
• Coordinate for condition monitoring of critical equipment.
• Implement improvements to reduce waste and optimize OEE.

Skills

Mechanical

Job description

Senior Engineer / Engineer - PF Mechanic...

ABG106429

• Cement
• Karnataka

Required Experience 6 - 14 years

Basic Section

No. Of Position 1

Grade 11

Organisational

BUSINESS Cement

BUSINESS_UNIT-1 Cement Manufacturing HO

BUSINESS_UNIT-2 Rajashree Cement Works

BUSINESS_UNIT-3 Rajashree Cement Works

DEPARTMENT-1 Technical

DEPARTMENT-2 Cement Plant

DEPARTMENT-3 Mechanical II

Country India

Industry Manufacturing

Function Engg, Main & Utility Services

Skills

Skill

Mechanical

CERTIFICATION

Job Description

Job Purpose

Supervise & coordinate execution of Mechanical Maintenance activities in Cement Mill of Line No.1 for optimizing plant availability and carryout modification / improvement jobs for cost reduction & productivity improvement

Rajashree Cement is one of the single largest cement plants with an installed capacity to produce 4.2 million tons of cement /annum with captive power plant (58.2 MW) and mines, employing approximately 850 people. It manufactures a range of premium brand of cement and enjoys a reputation of giving value for money. It is one of the largest cement plant at a single location in the country. Rajashree Cement has opted for the Best World Class Technology equipment right from its inception.

The plant consists of 3 Lines, currently producing 2800, 3775 & 4800 tpd as against design of 2200, 3000 & 3500 tpd respectively.

Key Result Areas

KRA1 Accountability- Plant availability

• * Take plant rounds /study check list daily and identify problems.
• * Scheduling of weekly major shutdowns and regular maintenance activities.
• * Supervise of maintenance activities.
• * Analyze breakdowns
• * Take corrective and preventive actions.
• * Organize manpower & material required.
• * Prepare indent & follow-up for material.
• * Coordinate for condition monitoring activities of critical equipments.
• * Coordinate with other departments for jobs.
• * Updating of daily & weekly checklist.

KRA2 Cost Control

• * Control cost of all the maintenance activities of Cement Mill of Line-1 as per budget in order to optimize maintenance costs..
• * Prepare budget based on past data and future targets.
• * Check consumption pattern equipment-wise with respect to budget.
• * Take corrective actions.
• * Carryout Why-Why analysis.
• * Arrange manpower requirement in coordination with other section to control overtime & contractor cost.
• * Monitor the indents / inventory
• * Mechanize / improve handling system of materials.
• * Propose changes / modification for attending leakages.

KRA3 System Implementation

• * Identify and improvement study and kaizen.
• * Identify & get rectified.
• - Abnormalities.
• - Spillage/leakages.
• - Unsafe conditions/practices.
• 5S activities.
• - Points emerged in compaigns..
• * Implementation plan for
• - Quality improvement objectives.
• - Improvement of WCM criteria score.
• - EMS targets.
• - Internal customer rating improvement.
• - Statutory compliance.
• - Improvement of OEE/MTBF/MTTR
• - Elimination of muda.
• * Does why why analysis.
• * Prepare/present weekly/monthly WCM presentation.
• * Develop one point lesson.
• * Update WCM activity board
• * Create awareness in team members.
• * Develop visual controls.

KRA4 Environment & safety

• * Monitor & carryout all the activities required to maintain good house keeping and safety standards of section.
• * Identify spillage /leakage / dust emissions.
• * Study problems for corrective actions
• * Execute small modifications for improvement.
• * Organize timely checking of safety tools tackles & maintain records.
• * Educate Workmen / Contract Workmen for safe working practices.
• * Analyze accidents, near miss cases.
• * Identify potential hazards and unsafe conditions.
• * Prepare action plan and implement the same for improvement w.r.t. safety.
• * Maintain checklists of pollution control equipments
• * . Carryout audit for safety / environment.
• * Attend abnormalities identified during audits.

KRA5 Modifications/upgradation

• * Identify and carryout various modifications/changes required for improvement in plant working on continuous basis in the section.
• * Analyze breakdowns and suggestions.
• * Involve in for elimination of bottlenecks.
• * Involve in focussed improvement jobs.
• * Attend improvement meetings.