CCR Operator

Goodfit; Meghalaya; On-site; INR 335,000 - 558,000; Full time

Job summary

Goodfit is seeking an Assistant Engineer / Engineer (CCR Operator) in Meghalaya to operate and monitor cement plant processes via CCR/DCS, ensuring target production and quality. The role focuses on optimizing parameters, safety, and environmental compliance while supporting maintenance and reporting.

The ideal candidate has 2+ years of CCR operation experience in a cement plant and holds BE/BTech or diploma in Chemical/Cement Technology or chemistry. Shift work required.

Qualifications

• 2+ years of cement plant CCR operation experience.
• Educational qualifications include BE/BTech or diploma in Chemical/Cement Technology or chemistry degree.
• Willingness to work in shifts and adhere to safety standards.

Responsibilities

• Operate and monitor Raw Mill, Kiln, Cement Mill and auxiliaries via CCR/DCS.
• Maintain process parameters (temperature, pressure, feed) within target ranges.
• Ensure stable plant operation during start-up, shutdown and normal running.
• Monitor alarms, interlocks and process trends for smooth operation.
• Coordinate with Mechanical, Electrical and Instrumentation during maintenance.

Skills

CCR/DCS operation

Cement manufacturing process

Process parameters alarms interlocks

Kiln operation

Raw mill operation

Cement mill operation

Data analysis of process trends

Education

BE/BTech/Diploma in Chemical/Cement Technology/BSc Chemistry/MSc Chemistry

Job description

Job Description – Assistant Engineer / Engineer (CCR Operator)

• Role Scope: Junior Engineer / Assistant Engineer (CCR Operator)

• Department: Process & Production

• Location: Meghalaya

• Experience: 2+ Years (Cement Plant CCR Operation Experience Required)

• Qualification: B.E. / B. Tech / Diploma in Chemical / Diploma in Cement Technology / B.Sc. in Chemistry / M.Sc. in Chemistry

Role Overview

The Assistant Engineer / Engineer (CCR Operator) is responsible for operating and monitoring the cement plant process through CCR/DCS to ensure smooth and efficient plant operation. The role focuses on maintaining production targets, ensuring product quality, optimizing process parameters, and following safety and environmental standards.

Core Responsibilities

1. CCR & Process Operation

• Operate and monitor Raw Mill, Kiln, Cement Mill, and auxiliary systems through CCR/DCS.

• Maintain process parameters such as temperature, pressure, feed rate, and draft within target limits.

• Ensure stable plant operation during start-up, shutdown, and normal running conditions.

• Monitor alarms, interlocks, and process trends for smooth operation.

2. Process Monitoring & Optimization

• Monitor process performance and take corrective action during process disturbances.

• Coordinate with Quality Control team for maintaining clinker and cement quality.

• Support optimization of heat consumption, power consumption, and production efficiency.

• Identify process abnormalities and report major deviations.

3. Safety & Compliance

• Follow plant SOPs, safety procedures, and permit-to-work systems.

• Ensure compliance with environmental and pollution control norms.

• Report unsafe conditions and participate in safety activities and audits.

• Maintain housekeeping standards in CCR and operational areas.

4. Coordination & Troubleshooting

• Coordinate with Mechanical, Electrical, and Instrumentation departments during breakdowns and maintenance activities.

• Support field teams during operational adjustments and inspections.

• Assist in troubleshooting operational issues to minimize downtime.

• Participate in shutdown and preventive maintenance activities.

5. Documentation & Reporting

• Maintain shift operation logs, process records, and production reports.

• Record process deviations, corrective actions, and operational observations.

• Prepare daily shift reports and communicate operational status during shift handover.

• Maintain DCS trends and operational data for analysis.

KRAs (Key Result Areas)

1. Operational Performance

• Stable plant operation with minimum process interruptions

• Achievement of production and quality targets

2. Process Efficiency

• Optimized power and heat consumption

• Improved operational efficiency and reduced process losses

3. Safety & Compliance

• Compliance with plant safety standards

• Adherence to environmental and statutory norms

Technical Skills Required

• Basic knowledge of cement manufacturing process

• Hands-on experience in CCR/DCS operation

• Understanding of process parameters, alarms, and interlocks

• Knowledge of kiln, raw mill, and cement mill operations

• Ability to analyze process data and operational trends

Behavioural Competencies

• Good observation and analytical skills

• Strong coordination and communication ability

• Ability to work in shifts

• Quick decision-making during process disturbances

• Safety-conscious and responsible attitude

Career Path

Assistant Engineer / Engineer (CCR Operator) → Senior Engineer (CCR Operator) → Shift In-Charge → Assistant Manager – Production