Category Engineer Category EOL EV

Hero MotoCorp Ltd.; Gurgaon; On-site; INR 1,200,000 - 1,700,000; Full time

Job summary

Hero MotoCorp Ltd. in Gurgaon seeks a senior QA engineer to lead quality assurance for new model development and EV parts testing, including DFMEA/PFMEA, PPAP, APQP, and supplier audits.

You will drive BUQI initiatives with cross-functional teams, plan lab upgradations for EV testing, and ensure First Time Right products across manufacturing processes while upholding strict quality standards.

Qualifications

• Minimum 5 years of experience in part development in automobile industry.
• Good technical hands-on experience on EV electrical parts testing with respect to failure diagnosis.

Responsibilities

• Lead quality assurance in new model development and EV parts testing.
• Drive BUQI and quality improvement initiatives.
• Oversee manufacturing processes to ensure First Time Right products.
• Drive DFMEA/PFMEA practices within plant and suppliers.
• Coordinate with cross-functional teams to ensure compliance with quality standards.

Skills

DFMEA

PFMEA

Quality planning

Auditing

Project management

Problem solving

Communication

Job description

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Conducting of Internal & External Failures simulation on Test Track and identification of RCA @ Vehicle level.
Simulation/Prepare Action Plan for Improvement & new features testing
Identify Improvement projects, EOL testing cycle time improvement and enhancement
Develop EV exclusive parts, and ensure vehicle integrations
Plan, budget and execute test lab readiness at Plant / CRVT lab, for EV specific parts including Traction battery.
Ensure/Improve performance of new product – Testing and Validation COP
Ensure Conformity to Production through robust testing mechanisms, EOL upgrade
Oversee the product manufacturing process to ensure quality
Ensuring quality of the manufacturing processes at HMCL plants to ensure First Time Rights products
Plan and Lead Quality improvement activities and Initiatives impacting ‘Build Up Quality’ & Vehicle performance testing.
Conduct periodic BUQI audit along with stake holders as per the set parameters
Identify the improvement area / non-conformance for further actions along with Stakeholders to improve BUQI
Base Model@G4 / After Market MP /GB issues Resolution
Gate tracking, Event trials, Dwg. Study.
Alignment & senior review (MQ/GB/GPP/PL)
Drive DFMEA / PFMEA practice within plant and supplier end
Ensure CFT participation.
CTQ identification and cascading

A purpose driven role for you

Management & Establishment of New Model Development within the QA Team & working closely with plant quality team
Co-ordinate with Central Team & Internal Team on the Events & Ensure Participation of specific internal Team in each events of New Model development.
All the observation / issues capturing and closure at each event (M1/PP1/PP2/SOP)
Review the Infrastructure upgradations / requirements and enhance the Testing ability of the testing Lab at Plant and Gurgaon facility for all EV parts including Traction battery testing.
Build quality measurement criteria & action planning related to ECNs, EOL development etc.

A Day in the life

Alignment with multiple stakeholders across the functions (CIT, Quality, overall CFT )
Quality (along with cost) while choosing supplier First time right Approach with SS/VD as well as Proto machining route aligned with MP established Processes.
DFMEA discussion on New Technological Parts- No Past Failure data / experience including Proprietary parts.
Be able to frequently travel locally and internationally. In some cases, with a short notice
Country specific statutory, regulatory and customer requirements of quality parameters.
Trials, IQC, Feasibility studies, Base Model issue resolution, Product development (Activities from Concept to Launch)
New vendor evaluation, QAVs, Maker Layout, Vendor development, Part development
Supplier reviews/audits, NC closure, Maker Layout
Assembly Trials, Common part issue resolution
Base Model issue resolution, Market Issue resolution, Warranty analysis
New Model Development
Part and process development, QAVs

Academic Qualification & Experience

Minimum 5 years of experience in part development in automobile industry
Good Technical / Hands-on experience on EV electrical parts testing w.r.t Failure diagnosis

Technical Skills/Knowledge

Product & Process expertise especially E&E proprietary parts
New Technology & EV parts testing Requirements & lab setup
Problem Solving and Defect analysis
Project planning/ Project Management Skills
GD&T, PPAP, APQP, DFMEA, QC tools
Drawing Study
Auditing & Quality Planning

Behavioural Skills

Strong interpersonal skills,
Conflict Resolution
Effective communication skills,
Assertiveness
Critical thinking & intellectual capabilities to analyse problems

What will it be like to work for Hero

As theworld’s largestmanufacturer of motorcycles and scooters for the last 25 years, Hero is where you will get to work with the brightest innovators, passionate about being the best in what they do. You will become a part of India’s proudest legacy, a brand that is celebrated by 130 million Indians and is now taking over the world with its manufacturing superpower.

If you are someone who dreams big and goes after their dreams with absolute conviction, Hero is your place to be. At Hero, we are building a cutting-edge future of mobility, pushing frontiers of innovation and aiming for the very best. Choose to be with the best, choose to be your best.

About Hero

Hero MotoCorp, headquartered in New Delhi, India, is the world's largest manufacturer of motorcycles and scooters for 25 consecutive years with ~$5 billion revenue. The Company's global footprint spans 52 countries across Asia, Africa, Europe, Central and Latin America with a customer base of over 130 million. The Company operates eight manufacturing facilities - six in India and one each in Colombia and Bangladesh- along with two Research and Development centres: Centre for Innovation and Technology (CIT) in India and Tech Centre Germany (TCG).
Hero MotoCorp is driving the transition to electric mobility through VIDA, powered by Hero.

Strategic alliances with Harley-Davidson and Zero Motorcycles support the design and development of premium and electric motorcycles, respectively. Further demonstrating its commitment to the EV future, the Company has made strategic investments in two- and three-wheeler EV manufacturers, Ather Energy and Euler Motors. Hero MotoCorp is the only Indian two-wheeler manufacturer listed on the prestigious Dow Jones Sustainability Index (D/SI).

Hero MotoCorp's Executive Chairman, Dr. Pawan Munjal, was named to the 2025 TIME100 Climate List of the 100 most influential leaders driving business climate action.

Beyond mobility, Hero MotoCorp is a major global promoter of sports, including golf, football, field hockey, and cricket. Hero MotoSports Team Rally is India's flag bearer in global rally racing.

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