Design Robustness Engineer (Electrical & Electronics)

Hero MotoCorp Ltd.; Jaipur; On-site; INR 1,400,000 - 2,200,000; Full time

Job summary

Hero MotoCorp is seeking a Design Robustness Engineer (Electrical & Electronics) to own robustness of EE systems from concept to field performance. You will lead DFMEA, drive design reviews, and set reliability targets while coordinating with design and test teams for timely issue resolution.

You will apply DFSS and Taguchi methods to critical EE parameters, manage field issues, and ensure a first-time-right design across ICE and EV platforms in a dynamic automotive environment.

Qualifications

• Experience with DFMEA and related tools.
• Strong understanding of automotive design processes.
• Experience handling market issues, RCA/CAPA.
• Ability to coordinate with design and test labs.

Responsibilities

• Lead DFMEA for EE systems per AIAG-VDA methodology.
• Lead design reviews for EE architecture changes, connector selection and harness routing.
• Derive the DVP from DFMEA and Weibull-based reliability targets (B10 life, MTTF).
• Deploy DFA/DFSS and robust design (Taguchi) practices for EE parameters.
• Investigate EE field/warranty failures and drive RCA/CAPA.

Skills

DFMEA

Catia

PLM

APIs

Weibull analysis

Taguchi

DFSS

Reliability

Communication

Education

BE / BTech – Electrical/Electronics/Automotive

Tools

IQRM DFMEA software

MS Office

MS Project

Job description

Design Robustness Engineer (Electrical & Electronics)

Design Robustness Engineer (Electrical & Electronics)

A purpose driven role for you

The Candidate will be responsible for handling Electrical/Electronic components of ICE & EV (EV- battery , Motor , ACG, Speedometer, VCU,ECU,MCU, Sensors, Lighting System, BCM, etc.) and will play a crucial role in driving to achieve New Product Design Quality-robustness and reliability with a First Time Right approach by leading CFT members.
The role demands a strong understanding of automotive processes, Component Design (Software usage like Catia / PLM / Apis, etc.), and in-depth knowledge of DFMEA and its tools.
Additionally, the candidate should have experience in handling market issues for problem resolution, capturing customer feedback, and ensuring timely closure of concerns.
The role is accountable for design robustness of EE systems from architecture concept through to field performance, coordinating closely with the design and test-lab teams. As EE content grows with the shift toward electrified platforms, this role plays an increasing part in validation strategy. Core activities include:

• Facilitate DFMEA for EE systems — wiring harness, connectors, ECU/controllers, switches, sensors and lighting — per AIAG-VDA methodology.
• Lead design reviews for EE architecture changes, connector selection and harness routing at each program gate.
• Derive the DVP (thermal cycling, humidity, vibration, salt spray, EMI/EMC) from DFMEA and Weibull-based reliability targets (B10 life, MTTF).
• Deploy DFA/DFSS and robust design (Taguchi) practices for critical EE parameters such as contact resistance and connector retention force.
• Investigate EE field/warranty failures — intermittent faults, connector corrosion, harness chafing — and drive RCA/CAPA.

Academic Qualification & Experience

BE / B Tech – Electrical /Electronics /Automotive

Technical Skills/Knowledge

IQRM ( DFMEA software), good Communication skills , MS Office, MS Project,
Analytical, Negotiation Skills, Interpersonal Skills, Project Management, Stakeholder Management
Planning & Organizing

Behavioural Skills

Good Communication skills
Interpersonal Skills

What will it be like to work for Hero

As theworld’s largestmanufacturer of motorcycles and scooters for the last 25 years, Hero is where you will get to work with the brightest innovators, passionate about being the best in what they do. You will become a part of India’s proudest legacy, a brand that is celebrated by 130 million Indians and is now taking over the world with its manufacturing superpower.

If you are someone who dreams big and goes after their dreams with absolute conviction, Hero is your place to be. At Hero, we are building a cutting-edge future of mobility, pushing frontiers of innovation and aiming for the very best. Choose to be with the best, choose to be your best.

About Hero

Hero MotoCorp, headquartered in New Delhi, India, is the world's largest manufacturer of motorcycles and scooters for 25 consecutive years with ~$5 billion revenue. The Company's global footprint spans 52 countries across Asia, Africa, Europe, Central and Latin America with a customer base of over 130 million. The Company operates eight manufacturing facilities - six in India and one each in Colombia and Bangladesh- along with two Research and Development centres: Centre for Innovation and Technology (CIT) in India and Tech Centre Germany (TCG).
Hero MotoCorp is driving the transition to electric mobility through VIDA, powered by Hero.

Strategic alliances with Harley-Davidson and Zero Motorcycles support the design and development of premium and electric motorcycles, respectively. Further demonstrating its commitment to the EV future, the Company has made strategic investments in two- and three-wheeler EV manufacturers, Ather Energy and Euler Motors. Hero MotoCorp is the only Indian two-wheeler manufacturer listed on the prestigious Dow Jones Sustainability Index (D/SI).

Hero MotoCorp's Executive Chairman, Dr. Pawan Munjal, was named to the 2025 TIME100 Climate List of the 100 most influential leaders driving business climate action.

Beyond mobility, Hero MotoCorp is a major global promoter of sports, including golf, football, field hockey, and cricket. Hero MotoSports Team Rally is India's flag bearer in global rally racing.