CAE Engineer / Analyst - Crash & Safety CAE

Maruti Suzuki India Limited; Gurugram District; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Maruti Suzuki India Limited is seeking a CAE Engineer/Analyst for Crash Safety CAE to develop and evaluate full-vehicle CAE models for crash scenarios. The role involves building CAE models, running LS-Dyna simulations, and optimizing designs to improve occupant safety.

The candidate should have a BE/BTech in Mechanical, with 4–7 years of experience, and familiarity with HyperMesh, ANSA, LS-Dyna, and post-processing tools. Strong collaboration with testing teams is essential.

Qualifications

• BE / BTech in Mechanical is essential
• ME / MTech in Mechanical Design is desirable
• Minimum 4 years and maximum 7 years experience
• Experience in CAE for vehicle crash occupant safety
• Strong knowledge of FEA and LS-Dyna for crash simulations
• Experience with model building, post-processing and countermeasure proposals

Responsibilities

• Prepare full vehicle CAE models using HyperMesh/ANSA/PRIMER for automation and sub-systems
• Run system and full-vehicle simulations using LS-Dyna
• Optimize models using DiffCrash, ModeFrontier, LS-OPT
• Interpret results with LS-PrePost/Hyperview/Hypergraph and propose countermeasures
• Prepare reports and communicate with design and testing stakeholders
• Interact with testing teams to correlate CAE with physical tests and improve methodology

Skills

Strength of Materials

Elasticity/Plasticity

Automotive body design

FEA

CA Environment

Education

BE / BTech in Mechanical

ME / MTech in Mechanical Design

Tools

LS-Dyna

HyperMesh

ANSA

PRIMER

LS-PrePost

Hyperview

Hypergraph

Job description

Job Title: CAE Engineer / Analyst - Crash Safety CAE

Background

i) Educational Qualification

Essential: BE / B Tech (preferably Mechanical)

Desirable: ME / M Tech (preferably Mechanical Design or equivalent)

ii) Experience

Minimum: 04 Maximum: 7

Job Role Responsibilities:-

Role: Vehicle Crash CAE Simulation Evaluation

Responsibilities:

• Prepare Full vehicle CAE models using HYPERMESH/ANSA/PRIMER - Mesh discretization, Assembly, Constraints Load setting - for automotive sub-systems and components.
• System and Full vehicle simulation using LS-Dyna software. Development of Vehicle Body and aggregates for Crash Occupant Safety using CAE.
• Model Optimization and Robustness using DiffCrash, ModeFrontier, LS-OPT.
• Interpretation of results in LS-PrePost/Hyperview/Hypergraph - comprehend failure modes and provide directions for countermeasures by performing parameter studies on the FEM model.
• Report preparation and communication with stakeholders - design, testing - for implementation of countermeasures.
• Interact with Testing teams for analyzing failures, correlation of CAE results with physical testing results and making improvements in CAE methodology.

Competency Requirements

Technical / Functional:

• Strong fundamentals in Strength of Materials, Theory of Elasticity / Plasticity.
• Good understanding of Automotive Body, Sheet metal Plastic part design.
• Knowledge of AIS Safety Regulations, NCAP protocols.
• Knowledge of Finite Element Analysis and experience of working in Automotive Crash Occupant Safety CAE domain - model building and carrying out System Level / Full vehicle simulations.
• Debug the CAE model for LS-Dyna environment, interpret the results, post process the deck.
• Should have experience of working with CAE engineers and making design modifications based on CAE inputs.
• Experience in interpreting and understanding FEA results, post-processing and preparing comprehensive analysis reports with countermeasure proposals for meeting performance targets.
• Exposure to physical testing and ability to understand test conditions and its representation in CAE will be preferred.

Behavioral: Excellent interpersonal skills, Communication presentation skills, Achievement orientation, Team player, Networking skills, Flexible

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.