CAE- Crash Analyst

SEGULA Technologies; Chennai District; On-site; INR 800,000 - 1,400,000; Full time

Job summary

SEGULA Technologies seeks a skilled CAE Crash Analyst to perform crashworthiness simulations and analyze vehicle safety performance. The role involves developing FE models, validating simulation setups, and collaborating with design and safety teams to meet crash objectives.

You will work with industry-standard tools such as ANSA, LS-DYNA, and PAM-CRASH to support product development and ensure compliance with OEM standards.

Qualifications

• Experience in CAE methodologies for crash analysis.
• Ability to develop and quality-check FE models.
• Strong report writing and presentation skills.

Responsibilities

• Develop, prepare, and quality-check FE models using ANSA for crash analysis.
• Perform crashworthiness simulations with LS-DYNA and PAM-CRASH for various load cases.
• Define and validate simulation setups including materials, contacts, boundaries, and load cases.
• Analyze simulation results to assess structural performance and energy absorption.
• Correlate CAE results with physical crash test data and implement model updates.

Skills

CAE crash analysis

FE interpretation

cross-functional collaboration

Tools

ANSA

LS-DYNA

PAM-CRASH

Job description

CAE Crash Analyst – Job Description

We are seeking a skilled

CAE Crash Analyst – Job Description

We are seeking a skilled CAE Crash Analyst with hands‑on experience in ANSA, LS-DYNA, and PAM-CRASH to perform crashworthiness simulations, analyze vehicle safety performance, and support product development through advanced CAE methodologies.

Key Responsibilities

• Develop, prepare, and quality-check finite element (FE) models using ANSA for vehicle and subsystem crash analysis.
• Perform crashworthiness simulations using LS-DYNA and PAM-CRASH for frontal, side, rear, roof crush, and pedestrian impact load cases.
• Define and validate simulation setups, including materials, contacts, connections, boundary conditions, and load cases.
• Analyze simulation results, including deformation, intrusion, stress, strain, acceleration, force, and energy absorption, to assess structural performance.
• Correlate CAE simulation results with physical crash test data and implement model updates to improve prediction accuracy.
• Optimize vehicle structures to achieve crash performance targets while balancing weight, cost, and manufacturability.
• Investigate and resolve model quality and solver‑related issues to improve simulation stability, convergence, and computational efficiency.
• Prepare detailed technical reports, summarize analysis findings, and present recommendations to cross‑functional engineering teams.
• Collaborate with BIW, design, safety, and product development teams to support design improvements and meet crashworthiness objectives.
• Ensure compliance with OEM standards, regulatory safety requirements, and CAE best practices throughout the crash analysis and vehicle development process.

Total Years of Experience: 2 to 7 Years

Notice Period: immediate to 30 Days

SEGULA Technologies is a global engineering group, boosting the competitiveness of all major industrial sectors: automotive, aerospace, energy, rail, naval, life sciences, and telecoms. With a presence in more than 30 countries and 140 locations worldwide, the Group prioritizes close relationships with its clients, driven by the expertise of its 15,000 employees. As a leading engineering player putting innovation at the heart of its strategy, SEGULA Technologies manages large-scale projects, ranging from initial studies to industrialization and production. SEGULA TECHNOLOGIES is dedicated to gender balance and diversity, recognizing and recruiting talent of all backgrounds.