Asst. Manager -Process Engineering

Mahindra And Mahindra Ltd.

Deoria

On-site

INR 1,200,000 - 2,000,000

Full time

4 days ago

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Job summary

Mahindra & Mahindra Ltd. in India seeks an Assistant Manager in Process Engineering to drive quality and efficiency across tractor manufacturing. You will implement PFMEA, SPC, CAPA, and PPAP, while steering capital projects and lean improvements to meet PQCDS goals.

You will collaborate with production, quality, maintenance, and supply chain teams to ensure seamless transitions from design to mass production and ensure sustained manufacturing excellence.

Qualifications

Demonstrated expertise in PFMEA, CAPA and SPC to meet regulatory and customer expectations.
Experience managing process planning for new product introductions and changes.
Oversight of CAPEX from budgeting to commissioning and validation.
Lean manufacturing, productivity, and capacity planning experience.
Experience leading TPM initiatives and continuous improvements with measurable gains.
Proficiency with TQM systems, PPAP, process mapping and control plans.
Strong problem-solving with innovation-driven approach to reliability and cost reduction.

Responsibilities

Establish QA frameworks integrating PFMEA, mistake-proofing and SPC to uphold reliability and FTR metrics.
Lead root cause analysis and CAPA to resolve chronic and critical quality issues; improve containment and ETR/DCE.
Plan process modifications for CRE and ramp-up for mass manufacturing while preserving integrity.
Formulate and manage CAPEX budgets to enhance PQCDS via tech upgrades and equipment choices.
Oversee capital projects from justification to commissioning and MOP measurement.
Drive productivity by optimizing manpower, increasing capacity and applying lean practices.
Champion TPM to improve equipment reliability and OEE across operations.
Facilitate continuous improvement and ideas that reduce costs or lead times.
Ensure adherence to TQM, PPAP, process mapping and SOPs for sustainable quality.

Skills

Quality Assurance

PFMEA

SPC

Six Sigma

Process Planning

CRE

Budgeting

Productivity Improvement

Capacity Enhancement

Lean Manufacturing

Continuous Process Improvement

TPM

TQM

QMS

PPAP

Process Mapping

Control Plan - Quality Management

Cost Optimization

Education

Bachelor of Engineering in Mechanical

Bachelor of Engineering in Production

Bachelor of Engineering

Job description

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As an Assistant Manager in Process Engineering at Mahindra & Mahindra Ltd, you will take a pivotal role in ensuring quality and efficiency throughout the manufacturing processes for tractor production. Your responsibilities will encompass:

Establishing robust quality assurance frameworks by integrating techniques such as PFMEA, mistake proofing, and Statistical Process Control (SPC) to uphold and improve product reliability and first-time right (FTR) metrics.
Leading root cause analysis initiatives and driving corrective and preventive actions (CAPA) to resolve complex chronic and critical quality issues, enhancing the overall defect containment efficiency and end-to-end resolution (ETR and DCE).
Planning process modifications related to both existing product re-engineering (CRE) and new product production ramp-up, ensuring seamless transition to mass manufacturing while maintaining process integrity.
Formulating and managing capital expenditure budgets focused on enhancing production quality, cost, delivery, and safety (PQCDS) through the selection and deployment of appropriate technologies and equipment upgrades.
Overseeing the complete lifecycle of capital projects from need justification, through installation and commissioning, to measurement of operational performance (MOP) achievement, ensuring projects deliver intended benefits and adhere to timelines.
Driving productivity improvements by optimizing manpower allocation, increasing manufacturing capacity, and implementing lean practices to reduce waste and enhance operational throughput.
Championing Total Productive Maintenance (TPM) initiatives to improve equipment reliability, availability, and overall equipment effectiveness (OEE), contributing to sustained manufacturing excellence.
Facilitating innovations and continuous improvement activities across the shop floor, soliciting and implementing ideas that improve quality, reduce costs, or shorten lead times.
Ensuring strict adherence to Total Quality Management (TQM) principles, including compliance with key quality system requirements such as Production Part Approval Process (PPAP), process mapping, control plans, and standard operating procedures (SOPs).
Leading cost-saving projects through process optimization, resource efficiency, and technology application, delivering measurable financial benefits without compromising quality or safety standards.

In this role, you will collaborate cross-functionally with production, quality, maintenance, and supply chain teams to foster a culture of excellence and continuous improvement, aligning engineering efforts with strategic business goals.

Preferred Industries

Manufacturing

Manufacturing and Pr

Manufacturing & Trad

Education Qualification

Bachelor of Engineering in Mechanical; Bachelor of Engineering in Production; Bachelor of Engineering

General Experience

5 to 8 years in Manufacturing out of which 3 to 4 years in Process Engg. / Mfg. Engg. would be preferred

Critical Experience

Critical experience required includes:

Demonstrated expertise in developing and deploying critical quality assurance processes such as PFMEA, CAPA, and SPC to meet stringent regulatory and customer expectations.
Hands-on experience managing process planning activities for new product introductions and change implementation in existing product lines.
Successful oversight of capital expenditure projects from budgeting through to commissioning and operational validation, including technology assessments and vendor coordination.
Strong background in lean manufacturing principles, productivity enhancements, manpower optimisation, and capacity planning.
Proven ability to execute TPM initiatives and lead continuous improvement projects that result in measurable improvements in manufacturing efficiency and quality.
Competence in TQM systems, including PPAP compliance, process mapping, and quality control plan development, ensuring sustainable quality performance.
Solid problem-solving skills coupled with innovation-driven approaches to enhance process reliability and reduce costs.

These experiences should be supported by a collaborative approach and effective communication skills to engage diverse teams and influence positive business outcomes.

System Generated Core Skills

Quality Assurance (QA)

Process Failure Mode Effects Analysis (PFMEA)

Statistical Process Control (SPC)