AssociateManager – Forging is responsible to oversee and execute forging shiftoperations by controlling press activities, ensuring process compliance, consistentproduct quality and operational excellence.
Key Responsibilities:
- Plan and manage shiftproduction schedules for forging operations.
- Controlthe press operations and train the junior team in the press operations
- Raw material planning, furnace operation andforging scheduling to meet production targets.
- Ensure correct selection, setup and use of dies& tools to improve efficiency and minimize downtime.
- Superviseshift manpower to ensure adherence to defined work schedule and processparameters.
- Monitorand control raw material and consumables for uninterrupted forging operations.
- Coordinatewith other sections and quality teams for smooth execution and compliance withstandards.
- Reviewand ensure that the forging process meet customer specifications and industryrequirements.
- Ensurecalibration and proper functioning of thermocouples, pyrometers and furnacecontrollers.
- Lead process improvements to minimize forgingdefects, enhance yield and optimize equipment utilization.
- Prepareand maintain shift documentation, log sheets and audit records.
- Carryout SAP activities for material transfer, production tracking and reporting.
- Supportaudits, evaluate forging non-conformities and ensure timely corrective actionsand process improvements.
Qualifications & Experience:
- Education: B.Tech. / Diploma (Metallurgy / Mechanical) / Advanced Diploma (Forging) /B.Sc.
- Experience: Minimum 4 years for B.Tech. candidates & Minimum 11 years for Diploma /B.Sc. candidates.
Technical Expertise:
- Hands on experience offorging alloy steels, heat-resisting steels, high-speed steels, tool & diesteels, stainless steels, iron & nickel-based superalloys.
- Operation andcontrol of Open Die Forging press (min. 2000T capacity) & bogie/box typereheating furnaces (min. 20 MT capacity).
- Experience in majorforgings for Aerospace, Defense, Nuclear, Oil & Gas applications.
- Strongknowledge of open die forging processes, metallurgy and furnace operations.
- Abilityto plan, schedule and execute forging shift operations effectively.
- Experiencein handling practical issues during forging processes, managing resources,consumables and shift manpower.
- Familiaritywith customer audits and compliance requirements.
- Skilledin preparing, maintaining and auditing documentation.
- Proficiencyin SAP for material tracking and production.
- Strongteamwork, communication and problem-solving skills.
- Strong focus on safety,quality and continuous improvement in forging process.