Assistant Production Manager

Layam; Navi Mumbai, Pune District; Vor Ort; INR 1.200.000 - 1.800.000; Vollzeit

Zusammenfassung

Layam, a Glass Processing / Automotive Manufacturing firm, seeks an Assistant Manager Encapsulation Production in Navi Mumbai. The role leads encapsulation production, ensuring safe, efficient operations and adherence to quality standards.

Your background should include B.E./B.Tech and 4–8 years in encapsulation or related processes, with CIPET knowledge. You will mentor operators, monitor process yields, and drive continuous improvements across safety, quality, productivity, and shop-floor

Qualifikationen

• B.E./B.Tech is required.
• 4–8 years of experience in encapsulation and glass processing.
• CIPET qualification is preferred.

Aufgaben

• Ensure safe operating practices and accident-free workplace.
• Reduce defects and ensure customer quality requirements.
• Operate machines at defined cycle times and improve availability.
• Train operators in TPM, Kaizen, 5S and safety.
• Maintain 5S, TPM, and process control charts on the shop floor.
• Coordinate with maintenance and quality to close gaps and drive improvements.

Kenntnisse

Glass-processing operations

Injection moulding (encapsulation)

Quality standards & TPM

Process troubleshooting

Ausbildung

B.E./B.Tech

Jobbeschreibung

Company/Industry: Glass Processing / Automotive Manufacturing
Position: Assistant Manager Encapsulation Production
Role Description: Lead Encapsulation Production
Experience: 4–8 years
Qualification: B.E./B.Tech
Preferred Knowledge: CIPET

Role Purpose

To ensure smooth process operations and achieve production results.

Key Responsibilities

1. Safety

• Ensure safe operating practices and maintain an accident-free workplace.
• Complete safety countermeasures on time.
• Identify and eliminate machine-related hazards through danger prediction and KY activities.
• Create safety awareness among shop-floor employees.
• Monitor reportable/recordable injuries, near-miss reporting, safety audits, Kaizens, TPM Fuguai identification and rectification, and machine risk assessments.

2. Quality

• Proactively reduce defect generation and defect flow to the next process.
• Ensure adherence to customer quality requirements and standards.
• Train operators in systematic problem-solving approaches.
• Ensure adherence to TQM systems and reduce PPM.
• Monitor process yield, next-process claims, QACRs, quality circles, TQM documentation, and product audit scores.

3. Productivity

• Operate machines at defined cycle times.
• Improve machine availability and eliminate rework.
• Perform troubleshooting and failure analysis using systematic and analytical tools.
• Monitor average production per shift, available-time utilization, rework percentage, and PDCA improvement examples.

4. Manpower Development

• Train operators on machines, systems, TPM, Kaizen, 5S, and safety.
• Provide on-the-job training related to machine operations.
• Encourage 100% employee participation in quality circles.
• Maintain skill matrices, operator observance audit sheets, suggestions, and quality-circle activities.

5. Systems Audit

• Develop innovative process-improvement ideas.
• Ensure process parameters remain within standard limits.
• Update control charts daily.
• Certify operators and inspectors.
• Maintain shop-floor 5S standards and TPM activities.
• Monitor process precision studies, machine process audits as per PQCT, control-chart display boards, operator/inspector certification lists, 5S and safety audits, Office TPM activity boards, Initial Control Pillar, and Quality Maintenance.

6. Shop-Floor Control

• Ensure operational records are maintained according to systems and job standards.
• Communicate daily shop-floor issues to operators.
• Coordinate with Maintenance and Quality teams to resolve daily plan-versus-actual gaps.
• Conduct rejection analysis and execute monthly improvement plans.
• Improve shop-floor 5S levels.
• Monitor non-conformity reports, daily toolbox meetings, daily CFT meetings, red-bin analysis, monthly improvement-plan meetings, and 5S audit scores.

Required Knowledge and Skills

• Good technical knowledge of machines and glass-processing operations.
• Knowledge of injection moulding (encapsulation) processes.
• Knowledge of quality standards, systems, and procedures, including TQM, TPM, TS 16949, and ISO 14001.
• Technical skills related to production and process operations.

Qualification and Experience

• Education: B.E./B.Tech
• Experience: 4–8 years
• Additional requirement mentioned: CIPET

Key Internal and External Interactions

• Internal: Production Planning, Mechanical and Electrical Maintenance, Quality, New Model Development, Projects, R&D, HR and Administration.
• Customers/Next Process: Next-process teams.
• External: All process owners and relevant external stakeholders/vendors, as applicable.