Assistant Manager - U171 BIW Maintenance

Mahindra And Mahindra Ltd.; Chakan; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Mahindra and Mahindra Limited is seeking an Assistant Manager for BIW Maintenance in Chakan. The role focuses on preventive/predictive maintenance of BIW equipment including robotic welding cells, conveyors, and automation systems to maximize availability and OEE.

You will lead technicians and contractors, diagnose breakdowns, ensure safety (LOTO compliance), manage spare parts, and drive TPM/Kaizen initiatives to sustain production efficiency.

Qualifications

• BE/ BTech or Diploma in Engg required.
• 5+ years of maintenance leadership experience.
• Experience with BIW/ robotics or automotive manufacturing preferred.

Responsibilities

• Plan and execute preventive, predictive maintenance for BIW equipment.
• Diagnose failures, identify root causes, and minimise downtime.
• Improve reliability and OEE through data analysis and TPM/Kaizen.
• Ensure safety standards, LOTO compliance and EHS guidelines.
• Manage spare parts inventory and coordinate with procurement.
• Lead technicians and provide technical support for electrical, mechanical, PLC and robotics.
• Maintain records, equipment history and SOPs; drive continuous improvement.

Skills

Preventive maintenance

Predictive maintenance

Root cause analysis

OEE improvement

Safety compliance

Team leadership

Education

BE/ BTech or Diploma in Engg

Job description

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Assistant Manager - U171 BIW Maintenance

Date: 10 Sept 2026

Location: Chakan, Chakan, IN

Overall Feedback

• Ensure Preventive and Predictive Maintenance: Plan and execute preventive, predictive, and scheduled maintenance activities for BIW equipment such as robotic welding cells, spot welding guns, conveyors, fixtures, and automation systems to maximize equipment availability.
• Breakdown Maintenance Management: Diagnose equipment failures, identify root causes, and implement corrective actions to minimize downtime and restore production operations quickly.
• Equipment Reliability Improvement: Monitor machine performance, analyze maintenance data, and implement continuous improvement initiatives to enhance equipment reliability, productivity, and Overall Equipment Effectiveness (OEE).
• Safety and Compliance Management: Ensure maintenance activities comply with safety standards, Lockout/Tagout (LOTO) procedures, statutory requirements, and company EHS guidelines to maintain a safe working environment.
• Spare Parts and Inventory Control: Manage critical spare parts inventory, coordinate with procurement teams, and ensure the availability of maintenance materials to prevent production disruptions.
• Team Coordination and Technical Support: Lead and guide technicians, contractors, and maintenance personnel while providing technical support for electrical, mechanical, pneumatic, hydraulic, PLC, and robotic systems in the BIW shop.
• Documentation and Continuous Improvement: Maintain maintenance records, equipment history, breakdown reports, and standard operating procedures (SOPs), while driving TPM, Kaizen, and lean manufacturing initiatives for operational excellence.

Experience

5+ years

Industry Preferred

Automotive

Qualifications

BE/ BTech or Diploma in Engg

Our commitment to Diversity, Equity, and Inclusion

At Mahindra and Mahindra Limited, we believe that diversity drives innovation, and inclusion is at the heart of everything we do. We are committed to cultivating a workplace where every individual feels valued, respected, and empowered to thrive.
We are proud to be an Equal Opportunity Employer. All qualified applicants will be considered for employment without regard to age, caste, race, religion, color, ethnic origin, gender identity, nationality, physical or mental disability, medical condition, sexual orientation, educational background, marital or domestic partnership status, pregnancy or childbirth, veteran status, citizenship status, ancestry, financial status, or any other personal characteristic protected by applicable law.
We actively encourage candidates from all backgrounds to apply and bring their unique perspectives to our teams. We are committed to ensuring an accessible and inclusive experience for all applicants.
Together, we rise by embracing differences and building a future that reflects the communities we serve.

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