Assistant Manager

Uttam Bharat; Jaipur; On-site; INR 800,000 - 1,100,000; Full time

Job summary

Uttam Bharat in Jaipur requires an experienced In-process Quality Assurance engineer to monitor and improve quality during transformer manufacturing. You will conduct inspections, tests and ensure conformity to QA plans, customer specs, and IMS procedures.

The role demands strong analytical skills, root cause analysis ability, and effective communication to guide corrective actions and process improvements on the shop floor.

Qualifications

• Strong understanding of transformer manufacturing processes.
• Excellent analytical and problem solving skills.
• Effective communication and coordination abilities.
• Ability to perform root cause analysis and implement corrective actions.
• Strong process orientation and quality mindset.

Responsibilities

• Perform in-process inspections and testing at various stages of transformer manufacturing as per QA plans and customer specs.
• Monitor and manage non-conformities through corrective actions and RCA/CAR processes.
• Ensure calibration and maintenance of inspection equipment; keep accurate records per IMS.
• Provide inspection feedback and data to QA Manager and Design for product/process improvement.
• Coordinate with customers and third-party inspectors during stage inspections.
• Train engineers and technicians to improve technical capability and quality awareness.
• Support 5S, Red Tag campaigns, and shop floor discipline.
• Contribute to daily quality/kick-off meetings aligning quality with production schedules.
• Review and implement customer QAP requirements for in-process inspection.

Skills

Strong analytical

Problem solving

Communication

Coordination

Quality mindset

Education

B.Tech / BE Electrical

Job description

INDUSTRY TYPE: Transformer Manufacturing

LOCATION: MWC- Unit 5, Jaipur (Raj)

MAIN PURPOSE OF THE
JOB:
To ensure effective In-process quality assurance of transformer
manufacturing activities by conducting inspections and testing as per
relevant standards, QAPs, and customer requirements, while driving
continuous improvement in product quality and manufacturing
processes.

KEY RESULTS:

1. Ensure availability of inspected and approved
   materials/components as per the production plan.
2. Ensure defect-free product flow by conducting all in-process
   inspections and tests as per applicable standards, QAPs, and internal procedures.
3. Identify, report, and track non-conformities (NCs) and ensure timely corrective actions.
4. Maintain testing facilities, equipment, and inspection areas in proper condition to facilitate smooth customer and third-party inspections.
5. Support implementation of quality improvement initiatives across the shop floor.
6. Ensure Routine testing on Winding, Core Assembly, Core-Coil
   Assembly is performed 100% (Winding Resistance, Continuity, Core losses, Turn Ratio, MBT, Charging, 2kV HV test, IR and PI)

KEY ACTIVITIES:

1. Perform In-process inspections and testing during various stages of transformer manufacturing as per applicable standards, Quality Assurance Plans (QAP), and customer specifications.
2. Monitor and manage non-conformities (NCs) through the FMS and ensure proper closure through corrective actions.
3. Participate in Root Cause Analysis (RCA) and Corrective Action Requests (CAR) related to in-process quality issues.
4. Ensure calibration, maintenance, and proper functioning of inspection and testing equipment used at in-process and final stages, including preventive maintenance as per checklist.
5. Maintain accurate records of inspection and test results in accordance with IMS requirements and customer specifications.
6. Provide inspection feedback and test data to QA Manager/
   Senior Manager and Design Department for product design validation and process improvement.
7. Participate in and coordinate customer stage inspections and interact with customer representatives and third-party inspection agencies.
8. Train and guide engineers, assistant engineers, and technicians to improve technical capability and quality awareness.
9. Monitor shop floor activities and ensure implementation of 5S practices, Red Tag campaigns, and workplace discipline.
10. Participate in daily quality/kick-off meetings to align quality requirements with production and marketing schedules.
11. Ensure compliance with safety standards and safe work practices within the inspection area.
12. Review and implement customer QAP requirements related to in-process inspection.
13. Provide suggestions and initiatives for improving product quality, processes, and service standards.

EXPERIENCE & QUALIFICATIONS:
Qualification (Must/Desirable): B. Tech / BE in Electrical Engineering
Experience: Min. years’ experience in Transformer: 6-10 Years,
preferably in In-Process Quality Assurance

SPECIAL SKILLS:
Strong understanding of transformer manufacturing processes and quality standards
Good analytical and problem-solving skills
Ability to perform Root Cause Analysis and implement corrective actions
Effective communication and coordination skills
Strong process orientation and quality mindset