MAIN PURPOSE OF THE JOB:
To support and execute mechanical design activities for transformers by developing accurate, cost-effective, and manufacturable designs, ensuring compliance with applicable standards, and assisting the Manager in design reviews, documentation, and continuous improvement initiatives.
KEY ACCOUNTABILITIES:
KEY RESULTS:
- 1. Timely completion of assigned mechanical design activities.
- 2. Accuracy of drawings, BOMs, and documentation.
- 3. Compliance with IS, IEC, and IEEE standards.
- 4. Reduction in design-related NCs.
- 5. Cost-effective and manufacturable designs.
- 6. Effective coordination with production and QA.
- 7. Customer satisfaction through technical correctness.
KEY ACTIVITIES:
- 1. Develop detailed mechanical designs for transformers for critical projects.
- 2. Develop mechanical layouts for transformer tanks, covers, radiators, conservators, mounting structures, and accessories.
- 3. Study customer specifications and convert them into mechanical design solutions.
- 4. Prepare and validate BOMs for accuracy and cost optimization.
- 5. Design internal CCA connections and structural supports.
- 6. Ensure designs are optimized for manufacturability and ease of assembly.
- 7. Manage work allocation to the team based on their skill set and project timelines.
- 8. Review & approve all drawings & BOM prepared by team in 3D and 2D CAD.
- 9. Compare BOMs with actual production to improve cost accuracy for future projects.
- 10. Support the Manager in reviewing drawings, BOMs, and technical documents.
- 11. Address shop-floor and site-related mechanical NCs. Perform root cause analysis and implement corrective actions.
- 12. Update drawings and documents based on feedback from production and QA.
- 13. Prepare and continuously update a detailed Design Manual to establish and document design standards, best practices, and guidelines for the mechanical design team.
- 14. Maintain and update mechanical design documentation, ensuring version control and accessibility.
- 15. Train junior mechanical design engineers.
EXPERIENCE & QUALIFICATIONS:
Qualification (Must/Desirable):
B.E. / B. Tech / M. Tech in Mechanical Engineering
Experience:
Min. 10 years’ experience in designing Power & Distribution Transformers up to 20 MVA, 66 KV Class.
Desirable:
Experience in designing Solar IDT Transformers, Furnace Transformers, Pad Mount Transformers as per IEEE, and Single Phase Pole Mount Transformers.
SPECIAL SKILLS:
- -Working knowledge of 3D CAD (SolidWorks) and 2D CAD (AutoCAD)
- -Problem Solving
- -Analytical Skills
- -Comparative Analysis
- -Innovative Thinking
- -Process Orientation