Applied Molding Engineer

Darwinbox Digital Solutions Pvt. Ltd.; Dadri; On-site; INR 600,000 - 900,000; Full time

Job summary

LG Electronics’ HS Applied Technology Lab in the Home Appliance Solutions division seeks a Process Engineer to advance metal forming and plastic processing technologies for appliance components. You will work across sheet metal stamping, forming, injection molding, and MoldFlow simulations to optimize performance and cost.

The role requires an M.Tech in a related field and 1+ years of hands-on experience with CAE/FEA tools, GD&T, and quality standards, with collaboration across design,

Qualifications

• M.Tech in Mechanical Engineering, Materials Science and Engineering, Chemical Engineering, or a related field from reputed institutes (NITs/IITs).
• 1+ years of relevant experience in metal forming, plastic injection molding, or advanced manufacturing process engineering.
• Proficiency in CAE/FEA tools (Moldflow, AutoForm, PAM-STAMP, DEFORM, LS-DYNA); DOE methods and experience with mold design.
• Familiarity with quality standards: IATF 16949, ISO 9001, GD&T (ASME Y14.5), AIAG Core Tools (APQP, FMEA, SPC, MSA).
• Fluent in business-level English; Korean language skills are a plus

Responsibilities

• Metal Forming Process Development: design and optimize sheet metal stamping, bending, drawing, piercing, and assembly processes for appliance chassis and structural parts.
• Plastic Processing Process Development: optimize injection molding, mold flow, and process windows for balanced fill and minimal warp.
• Cross-Functional Collaboration: work with HS Material Application Technology Team and Q/A to ensure material/process alignment and cost reduction.
• Sustainability & Cost Innovation: aim for reduced scrap and weight optimization using advanced tooling options.
• Documentation & Specification: prepare and maintain Process Specifications, CP/CPFMEA, and related manufacturing docs.

Skills

English proficiency

Problem solving

Analytical thinking

Communication

Education

M.Tech in Mechanical Engineering or related field

Tools

Moldflow

AutoForm

PAM-STAMP

DEFORM

LS-DYNA

DOE (Design of Experiments)

Job description

Step into the innovative world of LG Electronics. As aglobal leader in technology, LG Electronics is dedicated to creating innovativesolutions for a better life. Our brand promise, 'Life's Good', embodies ourcommitment to ensuring a happier, better life for all.

With a rich history spanning over six decades and aglobal presence of more than 100 subsidiaries, we operate on a truly globalscale. Since our establishment in 1958, our dedication to enhancing livesworldwide through innovative products has remained unwavering. Our businessdomains include Home Appliance & Air Solution, Home Entertainment, VehicleComponents Solutions, and Business Solutions.

Our management philosophy, "Jeong-doManagement," embodies our commitment to high ethical standards andtransparent operations. Grounded in the principles of 'Customer-Value Creation'and 'People-Oriented Management', these values shape our corporate culture,fostering creativity, diversity, and integrity. At LG, we believe in the powerof collective wisdom, fostering a collaborative work environment.

Join us and become a part of a company that is notjust about creating solutions for a better life,because atLG,Life's Good.

Aboutthe Job

The HS Applied Technology Lab is LG Electronics' coreR&D organization within the Home Appliance Solution Company (HS), wherecutting-edge materials and manufacturing technologies are translated intocommercially viable solutions for refrigerators, washing machines, dryers,ovens, microwave ovens, and air conditioners.

TheMetal/Plastic Forming & Processing Technology ProjectTeamis responsible for innovating and optimizing the coremanufacturing processes that give shape to LG's appliance components — from sheet metal stamping and forming to plastic injectionmolding and secondary processing. We bridge the gap between advanced materialdiscovery, component design, and mass production.

The ideal candidate will join us as a Process Engineer to drive the nextgeneration of forming and processing technologies that deliver lighter,stronger, more cost-effective, and sustainable components.

Responsibilities

Metal Forming Process Development

• ProcessOptimization:Design and optimize sheet metal stamping, bending,drawing, piercing, and assembly processes for appliance chassis, drums,baskets, and structural parts.
• Tooling& Die Development:Collaborate with internal tooling partners anddie makers to develop new tooling strategies, including progressive dies,transfer presses, and fine-blanking tooling.
• MaterialUtilization:Evaluate and reduce material waste through nestingoptimization, scrap minimization, and lightweight gauge optimization whilemaintaining structural integrity.
• FormabilityAnalysis:Perform limitation diagram analysis (LDI / FEM simulation)to predict cracking, wrinkling, and earing in sheet metal processes;validate through physical testing.

Plastic Processing Process Development

• InjectionMolding Optimization:Develop process windows for gate design, runnerlayout, cooling channel configuration, and mold flow analysis to achievebalanced fill, minimal warpage, and zero shorts.
• IntelligentMolding Systems:Leverage LG's proprietary intelligent injectionmolding systems — including real-time cavity pressure monitoring,AI-driven process control, and adaptive feedforward/feedback loops — toimprove cycle time and first-pass yieldlgcorp.com +1.
• MoldFlow Simulation:Use Moldflow or equivalent software to simulate andoptimize flow patterns, weld-line location, sink marks, shrinkage, andresidual stress in complex molded parts.
• MaterialCompatibility:Evaluate thermoplastics (ABS, PP, PC/ABS, PA blends),reinforced composites, and recycled-content materials for formability,mold release, and post-processing compatibility.

Cross-Functional Collaboration

• Workclosely with theHS Material Application Technology Teamtoensure material characteristics align with processing windows and productperformance targets.
• SupportDFM/ DFA(Design for Manufacturing / Assembly) reviews with industrialand design engineers to reduce costs, improve manufacturability, andshorten time-to-market.
• PartnerwithQuality Engineeringto define process capability studies(Cp/Cpk), Root Cause Analysis (8D/FMEA), and control plans for newprograms.

Sustainability & Cost Innovation

• Reducescrap rates and improve material yield (target: 21%+ productivity gainthrough intelligent process integration.
• Explorelightweight die casting, hot-stamping, and high-strength steelapplications to reduce the weight of appliance structures withoutcompromising durability.
• Evaluatebiodegradable, bio-based, or recycled plastics for processing feasibilityin injection molding, supporting LG's carbon-neutral and ESG.

Documentation & Specification

• Developand updateProcess Specification Sheets,ControlPlans,PFMEA, andTraveler Documentsfor manufacturingrelease.
• MaintainMaterialMaster DataandBill of Processdocumentation in PLMsystems (Teamcenter)

Technical Requirements

• M.Tech (MechanicalEngineering, Materials Science and Engineering, Chemical Engineering, orrelated field) ideally from reputed institutes (NITs / IITs).
• 1+ years ofrelevant experience in metal forming, plastic injection molding, or advancedmanufacturing process engineering.
• Proficiency inCAE/FEA tools (Moldflow, AutoForm, PAM-STAMP, DEFORM, LS-DYNA); hands-onexperience with process simulation and DOE (Design of Experiments) methodology;working knowledge of mold design and die construction.
• Familiarity withquality standards: IATF 16949, ISO 9001, GD&T (ASME Y14.5), AIAG Core Tools(APQP, FMEA, SPC, MSA).
• Fluent inBusiness-level English; Korean language skills are a plus

Core Competencies and Working Attitude

• Technical Depth: Deep understanding of materialbehavior during deformation, flow, and phase change — metal plasticity andpolymer rheology.
• Problem Solving: Analytical data-drivenapproach to identify root causes of process variation, surface defects,dimensional instability, and scrap generation.
• Systems Thinking :Ability to see the formingand processing workflow holistically — from raw material receipt throughin-process quality gates to final assembly.
• Communication: Clear documentation andpresentation of complex technical findings to cross-functional audiencesincluding design, quality, procurement, and manufacturing.
• Ownership: Self-motivated with ability tomanage multiple project streams simultaneously, driving each from conceptthrough deployment.
• Innovation Mindset: Curious about emergingtechnologies — additive manufacturing for tooling, self-healing materials,and cold spray metallurgy — and assessing their commercial viability.