Materials Engineer - Lean Manufacturing & Process Improvement

Abbott Laboratories; Kilkenny; On-site; EUR 65,000 - 90,000; Full time

Benefits offered by this job

Family health insurance

Excellent pension scheme

Life assurance

Career development

Fantastic new facility

Growing business

Job summary

Abbott Diabetes Care Kilkenny is recruiting for a manufacturing materials engineer to support the introduction of new/changed materials and to resolve material-related challenges. You will collaborate with Validation, PMO, Operations, Global Engineering and Quality to improve yield and OEE across a high-volume line.

You will apply LEAN methodologies, run DOEs, and analyse data to drive continuous improvement, with a focus on quality, safety and regulatory compliance, while mentoring junior

Qualifications

• Minimum NFQ Level 8 in Science/Engineering or a relevant qualification.
• Minimum 5 years working in a manufacturing environment – GxP experience preferred.
• Working with materials/components (incl. electrical, moulded and/or mechanical).
• Resolving technical challenges on a High-volume automation line.
• Using 6M, Ishikawa, DMAIC or other root cause analysis tools.
• Six-Sigma

Responsibilities

• Identify root cause of component-related manufacturing issues using structured problem-solving techniques.
• Develop DOEs, complete testing and analyse data for continuous improvement activities and report out findings.
• Run empirical and experimental analysis and use data to make decisions.
• Support site Ops to resolve material related challenges and deliver the output as per site goals
• Support Validation activities related to material changes
• Support R&D material trials and provide feedback
• Monitor performance of parts and drive the performance related actions
• Evaluate proposed changes and alternative components/designs.
• Assist in the resolution of Quality Incidents and CAPA
• Bring materials related learnings from line 1 to future lines
• Apply LEAN methodologies to drive operational excellence
• Support the delivery of site specific KPI’s and reporting, including maintaining visual dashboards.
• Participate in cross-functional activities as necessary, to ensure continual improvement, safety and compliance.
• Analyse complex processes and problems and identify areas of improvement and risk.
• Analyse data to identify trends and potential improvements, ensuring compliance with industry standards and global regulations.
• Suggest and support new methods or materials for continual improvement of quality and efficiency.
• Provide technical support to other engineers within the group and mentor and develop junior associates.
• Support relevant site teams for BOMs and Agile related work
• Learn, challenge, develop and maintain a working knowledge of Abbott Quality Policy and Procedures

Skills

Root cause analysis

Lean methodologies

Data analysis

Mentoring

GxP experience

Education

NFQ Level 8 in Science/Engineering

Tools

6M

Ishikawa

DMAIC

Job description

Abbott Diabetes Care Kilkenny is recruiting for a manufacturing materials engineer to support the introduction of new/changed materials and to resolve material-related challenges. You will collaborate with Validation, PMO, Operations, Global Engineering and Quality to improve yield and OEE across a high-volume line.

You will apply LEAN methodologies, run DOEs, and analyse data to drive continuous improvement, with a focus on quality, safety and regulatory compliance, while mentoring junior