Manager TPM (Total Productive Maintenance)

App Group; Banten; On-site; IDR 480,000,000 - 720,000,000; Full time

Job summary

App Group in Indonesia is seeking a seasoned TPM leader to develop and implement strategies that align with our manufacturing objectives. You will drive the deployment and sustainability of TPM pillars across operations, lead Autonomous Maintenance, Planned Maintenance, and Focused Improvement initiatives.

You will improve equipment reliability and OEE through preventive and predictive maintenance, conduct RCA for recurring failures, and monitor TPM metrics.

Qualifications

• Bachelor's degree in Mechanical Engineering; Master's degree is a plus.
• 8+ years in manufacturing/maintenance/reliability with TPM leadership.
• Strong TPM methodologies and pillar implementation.
• Hands-on preventive and predictive maintenance, reliability engineering.
• Excellent communication and cross-functional collaboration.
• Experience in pulp & paper, FMCG, or packaging preferred.

Responsibilities

• Develop and implement TPM strategies aligned with business and operational objectives.
• Lead deployment and sustainability of TPM pillars across manufacturing operations.
• Drive Autonomous Maintenance (AM), Planned Maintenance (PM), Focused Improvement (FI), and other TPM initiatives.
• Improve equipment reliability, availability, and overall equipment effectiveness (OEE) through preventive and predictive maintenance strategies.
• Conduct root cause analysis (RCA) and implement corrective and preventive actions to eliminate recurring equipment failures.
• Establish, monitor, and analyze TPM performance metrics, including OEE, MTBF, MTTR, downtime, and maintenance cost.
• Facilitate cross functional collaboration between Maintenance, Production, Engineering, Quality, and other departments to ensure successful TPM implementation.
• Lead TPM audits, maturity assessments, and continuous improvement initiatives while ensuring compliance with TPM standards.
• Identify opportunities to optimize maintenance processes, reduce equipment losses, and improve operational efficiency.
• Coach, mentor, and develop employees to strengthen TPM knowledge and promote a culture of operational excellence.

Skills

TPM leadership

OEE expertise

Root Cause Analysis

Cross-functional leadership

Lean / Kaizen

Education

Bachelor's Degree in Mechanical Engineering

Master's Degree preferred

Job description

• Develop and implement TPM strategies aligned with business and operational objectives.
• Lead the deployment and sustainability of TPM pillars across manufacturing operations.
• Drive Autonomous Maintenance (AM), Planned Maintenance (PM), Focused Improvement (FI), and other TPM initiatives.
• Improve equipment reliability, availability, and overall equipment effectiveness (OEE) through preventive and predictive maintenance strategies.
• Conduct root cause analysis (RCA) and implement corrective and preventive actions to eliminate recurring equipment failures.
• Establish, monitor, and analyze TPM performance metrics, including OEE, MTBF, MTTR, downtime, and maintenance cost.
• Facilitate cross functional collaboration between Maintenance, Production, Engineering, Quality, and other departments to ensure successful TPM implementation.
• Lead TPM audits, maturity assessments, and continuous improvement initiatives while ensuring compliance with TPM standards.
• Identify opportunities to optimize maintenance processes, reduce equipment losses, and improve operational efficiency.
• Coach, mentor, and develop employees to strengthen TPM knowledge and promote a culture of operational excellence.

Requirements

• Bachelor's Degree (S1) in Mechanical Engineering. A Master's Degree (S2) is an advantage.
• Minimum 8 years of experience in manufacturing, maintenance, reliability, or operational excellence, including significant experience leading TPM initiatives.
• Strong expertise in Total Productive Maintenance (TPM) methodologies and TPM pillar implementation.
• Hands on experience with preventive maintenance, predictive maintenance, reliability engineering, and equipment performance improvement.
• Strong understanding of OEE, MTBF, MTTR, RCA, FMEA, Lean Manufacturing, Kaizen, and Continuous Improvement methodologies.
• Experience conducting TPM assessments, audits, and developing TPM roadmaps.
• Strong analytical, problem solving, project management, and stakeholder management skills.
• Excellent communication and leadership skills with the ability to influence cross functional teams.
• Experience in pulp & paper, FMCG, or packaging manufacturing industries is highly preferred.