Forklift Maintenance Technician

Morson Human Resources Limited; Sunderland; On-site; GBP 22,000 - 30,000; Full time

Job summary

Morson Human Resources Limited is seeking an experienced Forklift Truck Mechanic / FLT Technician to join a large automotive site in Sunderland. You will maintain a substantial on-site fleet of forklift trucks and material-handling equipment, carrying out PPMs, servicing and repairs to ensure safe site operations.

The role requires hands-on fault finding and diagnostics, with experience on LPG/gas and electric FLTs, a strong commitment to health, safety and quality, and the ability to work with

Qualifications

• City & Guilds / BTEC Level 3 in Mechanical Engineering or related discipline.
• Recognised mechanical or engineering apprenticeship.
• Proven experience as FLT Technician or similar role.
• Hands-on servicing, fault finding, diagnostics and repairs.
• Experience with LPG/gas and electric FLTs is advantageous.
• Fleet maintenance experience in manufacturing, automotive or logistics settings.
• Strong diagnostic skills and ability to work under pressure.
• Ability to read technical diagrams, manuals and SOPs.
• Commitment to health, safety and quality standards.
• Excellent communication and teamwork.

Responsibilities

• Perform planned preventative maintenance on forklift fleet and material-handling equipment.
• Diagnose mechanical, electrical and operational faults and implement effective repairs.
• Respond to FLT breakdowns to minimise downtime.
• Service, inspect, repair and maintain equipment per manufacturer guidelines and SOPs.
• Work with gas/LPG and electric-powered forklifts.
• Follow diagrams, manuals and SOPs in maintenance tasks.
• Carry out safety checks and ensure equipment meets standards.
• Document maintenance and repair activities accurately.
• Escalate recurring faults to engineering/management.
• Collaborate with production, warehouse and engineering teams.

Skills

FLT Technician

Diagnostics

Maintenance experience

Teamwork

Education

City & Guilds / BTEC Level 3 in Mechanical Engineering

Engineering Apprenticeship

Job description

Forklift Truck Mechanic / FLT Technician
Location: Sunderland
Pay Rate: £18.98 per hour
Contract: Ongoing
Working Hours: 39 hours per week
Shift Pattern: Monday to Friday, rotating shifts
Overtime: Enhanced rates apply for weekend work

About the Role

We are seeking an experienced Forklift Truck Mechanic / FLT Technician to join a globally recognised automotive manufacturing client based in Sunderland. This is an excellent opportunity for a skilled mechanical technician to thrive in a fast-paced, structured environment, supporting the availability, reliability, and safe operation of a substantial on-site fleet of forklift trucks and material-handling equipment.

As a valued member of an experienced engineering and maintenance team, you will undertake planned preventative maintenance, respond swiftly to equipment breakdowns, and complete priority repairs to ensure seamless and safe site operations.

Key Responsibilities

• Perform planned preventative maintenance (PPM) on a diverse fleet of forklift trucks and associated material-handling equipment.
• Diagnose mechanical, electrical, and operational faults, identifying effective repair solutions.
• Respond promptly to FLT breakdowns and priority repair requests, minimising equipment downtime.
• Carry out servicing, inspections, repairs, and maintenance in line with manufacturer guidelines and site procedures.
• Work confidently with gas/LPG and electric-powered forklift trucks.
• Interpret and adhere to technical drawings, manuals, diagrams, and Standard Operating Procedures (SOPs).
• Conduct safety checks, ensuring all equipment meets required operational and safety standards.
• Accurately document maintenance, servicing, and repair activities.
• Escalate recurring faults or significant equipment issues to the relevant engineering or management teams.
• Collaborate effectively with production, warehouse, and engineering teams to prioritise maintenance tasks.
• Ensure all work complies with health & safety, quality, and environmental standards.
• Maintain a clean, safe, and organised working environment.
• Support continuous improvement initiatives aimed at enhancing equipment reliability and reducing downtime.

Skills & Experience

The ideal candidate will possess:

• A City & Guilds (C&G) or BTEC Level 3 qualification in Mechanical Engineering, Automotive Engineering, or a related discipline.
• A recognised mechanical or engineering apprenticeship.
• Proven experience as an FLT Technician, Forklift Truck Mechanic, Mobile Plant Technician, HGV/LGV Technician, Vehicle Technician, or a similar mechanical maintenance role.
• Hands-on experience in servicing, fault finding, diagnostics, and repairs.
• Experience working with LPG/gas and electric FLTs is highly advantageous.
• Previous fleet maintenance experience, ideally within manufacturing, automotive, logistics, or industrial settings.
• Strong diagnostic skills and the ability to work effectively under pressure.
• Good understanding of mechanical systems, components, and maintenance procedures.
• Ability to read and interpret technical diagrams, manuals, and SOPs.
• A strong commitment to health, safety, and quality standards.
• Excellent communication skills and the ability to work collaboratively within a team.

Working Environment

You will operate within a large-scale automotive manufacturing facility where equipment availability is vital to maintaining production and material flow. The role demands a proactive approach to maintenance, with the ability to respond efficiently to breakdowns while upholding a high standard of workmanship and safety. You will be part of an established engineering and maintenance team, with opportunities to further develop your technical expertise in a world-class manufacturing setting.