Composite Manufacturing Engineer - Aerospace

Gap Technical Ltd; Lancashire; On-site; GBP 50,000 - 60,000; Full time

Job summary

Gap Technical Ltd in Blackburn is seeking a Manufacturing Engineer to join a high-precision aerospace manufacturing facility. You will design tooling, fixtures, and equipment for composite processes and lead trials to validate new methods.

The role requires a mechanical or materials degree, 3+ years in composites, and knowledge of AS9100/NADCAP FAA standards. You will collaborate across design, engineering, and production to deliver quality, efficient manufacturing.

Qualifications

• Bachelor's degree in mechanical engineering, Materials Science, or a related field.
• 3+ years of experience in composite materials manufacturing, preferably in the aerospace industry.
• Strong understanding of composite materials, including carbon fibre, fiberglass, and advanced polymers.
• Proficiency in CAD software for tooling and fixture design.
• Experience with composite manufacturing processes such as hand layup, automated fibre placement, resin transfer moulding (RTM), and autoclave curing.
• Knowledge of aerospace quality standards, including AS9100, NADCAP, and FAA regulations.

Responsibilities

• Design and implement tooling, fixtures, and equipment required for composite manufacturing, meeting production and quality requirements.
• Conduct process trials and validate new manufacturing methods to meet performance, cost, and quality objectives.
• Troubleshoot and resolve manufacturing issues related to composite materials, processes, and equipment.
• Lead continuous improvement initiatives to enhance manufacturing efficiency, reduce waste, and improve product quality.
• Work closely with quality assurance teams to ensure compliance with AS9100 and other aerospace standards.
• Prepare and maintain detailed documentation of manufacturing processes, including work instructions, process specifications, and quality control plans.
• Develop, implement, and optimise manufacturing processes for composite materials and components.
• Collaborate with design, engineering, and production teams to refine composite manufacturing methods, including layup, curing, machining, and bonding.

Skills

Composite materials

Aerospace standards

CAD software

Process improvement

Education

Bachelor's degree in mechanical engineering, Materials Science, or a related field

Job description

Gap Technical Ltd in Blackburn is seeking a Manufacturing Engineer to join a high-precision aerospace manufacturing facility. You will design tooling, fixtures, and equipment for composite processes and lead trials to validate new methods.

The role requires a mechanical or materials degree, 3+ years in composites, and knowledge of AS9100/NADCAP FAA standards. You will collaborate across design, engineering, and production to deliver quality, efficient manufacturing.