CNC Setter Operator (Turn/Mill)

Cosworth; Northampton; On-site; GBP 28,000 - 42,000; Full time

Job summary

Cosworth in the United Kingdom is seeking a skilled CNC Setter Operator to manufacture crankshafts and camshafts for high-performance automotive and aerospace clients. You will set up and run multiple CNC machines, read and edit NC programs, and perform rigorous quality checks to ensure parts meet exact specifications.

You will work to industry standards, maintain tooling and equipment, and participate in continuous improvement across methods, processes and tooling.

Qualifications

• Ability to read, interpret and communicate technical information and drawings.
• Experience using Multi Axis Mill/Turn machines beneficial.
• Experience using Milling Machines Lathes essential.
• Experience of Fanuc Controls.
• Ability to problem solve and see errors in NC code.
• Knowledge of work-holding methods, tool selection, cutting tool parameters and inspection techniques.
• Familiarity with SAP ERP and Seiki DNC software; knowledge of Zoller measuring equipment.
• Basic numerical and computer skills; proactive about continuous improvement.
• Automotive/Aerospace engineering background preferred; knowledge of engine components.

Responsibilities

• To manufacture camshafts and crankshafts for Automotive and Aerospace customers.
• To set and operate machines safely, complying with Health and Safety regulations.
• To produce components to the company standard in a cost-efficient manner.
• To be familiar with all systems and procedures of the job.
• Ensure information is transferred between shifts and team members as required.
• Notify Team Leader or Maintenance when problems occur and keep relevant people informed.
• Contribute to continuous improvement and suggest method/process/tooling improvements.
• Highlight problems promptly to the Team Leader/Shift Leader.
• Maintain a clean, tidy working area and comply with company procedures.
• Support UK GDPR compliance by following policy and best practice.

Skills

Reading drawings

Fanuc Controls

Multi-axis milling

Milling & Turning

Problem solving

Quality inspection

ERP SAP

DNC Seiki

Tool measurement knowledge

Tools

SAP

Seiki

Zoller

Job description

Job Description

As a CNC Setter Operator at Cosworth, you will be responsible for manufacturing Crankshafts and Camshafts as well as a variety of other engine components for super/hyper car manufacturers. In this role, you'll be responsible for setting up and operating multiple CNC machines, as well as reading and editing programs to ensure smooth operations. You will also be responsible for conducting quality control checks using various measurement tools, and inspecting/maintaining machinery, tooling, and equipment. Your goal will be to ensure that all parts meet specifications and to minimise production downtime.

The Role

• To manufacture camshafts and crankshafts for Automotive and Aerospace customers.
• To set and operate machines in a safe manner with regard to themselves and others, complying with the Health and Safety at Work Act.
• To produce components to the company standard in the most efficient / cost effective manner.
• To be familiar with all systems and procedures of their job.
• Ensure that information is transferred between shifts and team members as required.
• If problems occur ensure the relevant people are kept informed e.g. Team Leader, Shift Leader, Production Engineer, Scheduler & Maintenance.
• Be committed to continuous improvement and suggest improvements regarding methods, processes and tooling.
• To highlight problems as soon as they occur to the Team Leader / Shift leader.
• Keep working area clean and tidy.
• Work within departmental / company procedures.
• In addition to the above, fulfil any other reasonable requirement consistent with departmental objectives.
• Consider the health and safety, environmental and energy impact of all activities.
• Support the Company's compliance with the UK General Data Protection Regulation (UK GDPR) and the Data Protection Act 2018 by following company policy and best practice.

Candidate Profile

• Ability to read, interpret and communicate technical information and drawings.
• Experience using Multi Axis Mill/Turn machines beneficial.
• Experience using Milling Machines Lathes essential.
• Experience of Fanuc Controls
• Ability to problem solve and see errors in NC code
• Demonstrate a thorough working knowledge of:
  • Work-holding methods.
  • Tool selection criteria.
  • Cutting tool parameters.
  • Manual machining techniques.
  • Quality principles.
  • Inspection techniques.
  • Knowledge of ERP systems (SAP) & DNC Software (Seiki)
  • Knowledge of tool measuring equipment such as Zoller
  • Basic numerical and computer skills.
  • Change oriented and keen to promote forward thinking.
  • Effective communicator both verbal and written.
  • Committed and enthusiastic.
  • Automotive/Aerospace engineering experience/background.
  • Knowledge of machining engine components preferred (Heads, Blocks, Cams & Cranks, etc.)