(Senior) Manufacturing Engineer, Battery Joining Development (m/w/d)

Tesla Germany; Berlin; On-site; EUR 70,000 - 110,000; Full time

Job summary

Tesla Germany in Berlin seeks a (Senior) Manufacturing Engineer to advance structural joining, bonding and forming processes for battery products. You will influence DFMs, DF Rs and interface definitions within a fast-paced team tackling central battery cost and performance challenges.

The role requires 3+ years of engineering experience, GD&T expertise and a degree in engineering. Travel may be required as projects span domestic and international scopes.

Qualifications

• 3+ years engineering or equivalent experience.
• Experience in data-driven development and implementation of high-volume structural joining and sealing methods.
• Proficiency in Geometric Dimensioning & Tolerancing (GD&T) and experimental design.
• Degree in Engineering, or equivalent experience.

Responsibilities

• Evaluate candidate structural manufacturing process strategies for new high voltage battery products
• Provide joining Design for Manufacturability (DFM) and Reliability (DFR) input to product designers
• Guide cross-functional down-selection of optimal applied process strategy, tech, and product interface definitions
• Rigorous process and equipment development to achieve capability, performance, and quality targets
• Process validation and optimization from initial prototype builds through release to full-scale production
• Drive proof-of-concept to green light new and novel methods, technologies, and suppliers
• Evolve the structural manufacturing knowledge base through experiments, standards and benchmarking

Skills

Engineering experience

Data-driven development

GD&T

Education

Degree in Engineering

Job description

What to Expect

Tesla is looking to hire a (Senior) Manufacturing Engineer to contribute to the analysis and development of structural joining, bonding and forming processes for our cutting-edge battery products. In this role you will drive technological advancement in this discipline as part of a small, specialized team. Battery development is at the heart of our company, and this is an exciting opportunity to work directly on the central challenges with electric vehicles – battery cost and performance. Tesla is a demanding and fast-paced environment where you will work with a highly motivated team on extremely challenging projects. This role requires domestic and international travel as needed.

What You’ll Do

• Evaluate candidate structural manufacturing process strategies for new high voltage battery products
• Provide joining Design for Manufacturability (DFM) and Reliability (DFR) input to product designers
• Guide cross-functional down-selection of optimal applied process strategy, tech, and product interface definitions
• Rigorous process and equipment development to achieve capability, performance, and quality targets
• Process validation and optimization from initial prototype builds through release to full-scale production
• Drive proof-of-concept to green light new and novel methods, technologies, and suppliers
• Evolve the structural manufacturing knowledge base through experiments, standards and benchmarking

What You’ll Bring

• 3+ years of engineering, or equivalent relevant experience
• Demonstrated experience in the data-driven development and implementation of high-volume structural joining and sealing methods including product interfaces, materials, processes, and equipment (adhesives, potting, sealants, form-in-place gaskets, curing, fastening, riveting, clinching, pressing, hemming, welding,other)
• Proficiency in Geometric Dimensioning & Tolerancing (GD&T) and experimental design
• Degree in Engineering, or equivalent experience

Tesla is an Equal Opportunity / Aff…?

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