#ET22 Additive Layer Manufacturing Design & Stress Spezialist (m/w/d)

5404 AIRBUS HELICOPTERS DEUTSCHLAND GmbH; Donauwörth; On-site; EUR 70,000 - 90,000; Full time

Benefits offered by this job

Company pension

Bike leasing

30 days annual leave

Training opportunities

Job summary

AIRBUS HELICOPTERS DEUTSCHLAND GmbH in Donauwörth is seeking an Additive Layer Manufacturing Design & Stress Specialist to drive AM concepts from idea to flight-ready components. You will lead DfAM, perform FEM analyses, and collaborate across Design, Stress, RMS, and external partners to meet aviation standards.

The role requires a Master’s in aerospace, several years in design/stress, and fluency in German and English. Willingness to travel internationally is expected.

Qualifications

• Master's degree in Aerospace Engineering or equivalent.
• Several years of aerospace engineering experience.
• Experience in Design / Structural / Stress analysis.
• DfAM: knowledge in additive manufacturing design.
• Materials and fatigue understanding for AM components.
• Digital tools such as 3DX and DDMS.
• Familiarity with aviation regulations (EASA/FAA).
• Business fluent in German and English; willingness to travel internationally.

Responsibilities

• Identify components and systems suitable for additive manufacturing.
• Execute DfAM activities to optimize weight and functional integration.
• Perform structural analysis and stress verification for dynamically loaded AM parts.
• Collaborate with Design, Stress, RMS, M&P and external partners.
• Support compliance with aviation regulations (EASA/FAA).
• Share knowledge through the Community of Practice and contribute to engineering standards.
• Collaborate with universities and research institutes on new AM technologies.

Skills

Engineering experience

Stress analysis

DfAM design

Aerospace

Education

MSc in Aerospace Engineering

Tools

3DX

DDMS

Job description

Job Description

At the Airbus Helicopters site in Donauwörth, we are looking for reinforcement for current and future projects at the earliest possible start date for an Additive Layer Manufacturing Design & Stress Specialist (m/w/d).

Your Location: At the Donauwörth site on the banks of the Danube near Augsburg, we develop helicopters from the initial idea to the flight-ready product. Experience with us how they take off and land at our own flight test center.

Benefits for You

• Fair Compensation & Extras: Attractive compensation and individual supplementary benefits, e.g., corporate pension models, mobility offers (e.g., bike leasing) or employee discounts at partner companies in accordance with our applicable guidelines.
• Time for You (and Your Loved Ones): 30 days of annual leave according to collective agreement; work-life balance (flexitime, mobile working, part-time, job sharing, sabbatical).
• Easy Career Advancement: Excellent training opportunities and international, group-wide development perspectives.
• Well-being at the Workplace: Company doctor; comprehensive health services (sports courses, prevention programs, etc.), canteen and cafeteria, partially local daycare near the site.
• Diversity Unites: Working in a diverse environment with over 140 nationalities, where exchange, support, and diversity are actively lived.

Your Tasks and Responsibilities

• Component Identification and Screening: Active identification of suitable components and integrated systems for additive manufacturing application.
• Design for Additive Manufacturing (DfAM): Execution of DfAM activities, topology optimization, and functional integration to optimize weight and performance.
• Structural Analysis and Strength Verification (Stress): Performing calculations and FEM analyses for dynamically loaded and fatigue-critical AM components taking into account specific material properties.
• Cross-functional Collaboration: Close alignment as technical interface between Design, Stress, the Reference Manufacturing Shop (RMS), Material & Processes (M&P), and external partners.
• Certification and Quality Standards: Support in complying with and developing aviation-specific regulations (EASA/FAA).
• Knowledge Transfer and Standardization: Participation in the Community of Practice for Additive Manufacturing, supporting upskilling measures, and contributing to the development of engineering standards.
• Knowledge Sharing and Consulting: Active sharing of expertise as well as technical consulting and support for engineering colleagues on complex additive manufacturing topics.
• Cooperation with Science and Research: Close exchange and collaboration with universities, colleges, and research institutes to evaluate new technologies and methods.
• Benchmarking and Market Observation: Conducting benchmarks and technology comparisons to identify best practices and future innovation trends.

Not a 100% match? No worries! Airbus supports your personal development with tailored development solutions.

Required Knowledge and Qualifications

• Completed Master's degree (M.Sc.) in Aerospace Engineering or a comparable qualification.
• Several years of relevant engineering experience in the aerospace industry.
• Several years of experience in Design / Structural / Stress analysis.
• Results-oriented mindset characterized by a high degree of personal responsibility, motivation, and commitment.
• Design for AM (DfAM): Specific knowledge and methodical know-how in structural design for additive manufacturing processes.
• Materials and Fatigue Understanding: Sound knowledge of AM materials and their mechanical behavior in dynamically loaded components.
• Digital Tools (3DX / DDMS): Familiarity with modern PLM and CAD systems in the context of digital definition.
• Certification and Quality Standards: Understanding of aviation-specific regulations (EASA/FAA) for additive components.
• Strong communication skills, team spirit, and the ability to inspire people.
• A pragmatic approach to solving complex challenges.
• Structured working method and clear presentation of complex topics.
• Business fluent in German and English.
• Willingness to travel internationally.

Company & Employment

Company: AIRBUS HELICOPTERS DEUTSCHLAND GmbH

Employment Type: Permanent

Experience Level: Professional

Job Family: Structure Design & Integration

Additional Information

We welcome all applications irrespective of social and cultural background, age, gender, disability, sexual orientation or religious belief. Airbus is, and always has been, committed to equal opportunities for all.

This job requires an awareness of any potential compliance risks and a commitment to act with integrity, as the foundation for the Company’s success, reputation and sustainable growth.

Airbus pioneers sustainable aerospace for a safe and united world. The Company constantly innovates to provide efficient and technologically-advanced solutions in aerospace, defence, and connected services. In commercial aircraft, Airbus offers modern and fuel-efficient airliners and associated services. Airbus is also a European leader in defence and security and one of the world's leading space businesses. In helicopters, Airbus provides the most efficient civil and military rotorcraft solutions and services worldwide.

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