Composite Production Engineer (m/f/d)

HyImpulse; Neuenstadt am Kocher; On-site; EUR 70,000 - 100,000; Full time

Benefits offered by this job

€50 Spendit Card

Christmas bonus

Job bike leasing

Gift for special occasions

Team events

30 days vacation

Flexible working hours

Free beverages

Open feedback culture

Training and language courses

Buddy onboarding

Job summary

HyImpulse in Baden‑Württemberg is seeking an AFP/CNC programming specialist to develop and optimize automated fiber placement processes for aerospace composites. You will create tool paths, setup documents, and manufacturing instructions, using NX, Fibersim, and Vericut to simulate layups and validate programs.

You will troubleshoot AFP equipment and CNC systems while supporting production to improve quality, efficiency, and cycle times.

Qualifications

• Bachelor's degree in Mechanical, Aerospace, Manufacturing, Materials, Industrial Engineering or related field.
• Experience with CNC programming, automated manufacturing, composite fabrication, or aerospace production environments.
• Knowledge of composite materials and processes, including prepreg layup, vacuum bagging, and curing.
• Experience with 5-axis CNC machining and/or AFP programming.
• Proficiency with Siemens NX, Fibersim, or similar CAD/CAM software.
• Ability to read engineering drawings, GD&T, manufacturing plans and technical specs.

Responsibilities

• Develop, program, simulate, and optimize Automated Fiber Placement (AFP) manufacturing processes for aerospace composite structures
• Create and maintain CNC/AFP programs, tool paths, setup documentation, and manufacturing instructions
• Use software such as Siemens NX, Fibersim, and Vericut to generate and verify layup programs and machine simulations
• Troubleshoot AFP equipment, CNC systems, robotic cells, and manufacturing processes
• Support production teams by improving quality, efficiency, cycle times, and manufacturability
• Investigate manufacturing defects, perform root-cause analysis, and implement corrective actions
• Collaborate closely with manufacturing, design, quality, and materials engineering teams to support flight-critical hardware production

Skills

CNC programming

Automated manufacturing

Composite fabrication

Aerospace production

Siemens NX

Fibersim

Vericut

GD&T

English communication

German desirable

Education

Bachelor's degree in Mechanical/Aerospace/Manufacturing/Materials/Industrial Engineering

Tools

Siemens NX

Fibersim

Vericut

SINUMERIK 840D

Job description

• Develop, program, simulate, and optimize Automated Fiber Placement (AFP) manufacturing processes for aerospace composite structures


• Create and maintain CNC/AFP programs, tool paths, setup documentation, and manufacturing instructions


• Use software such as Siemens NX, Fibersim, and Vericut to generate and verify layup programs and machine simulations


• Troubleshoot AFP equipment, CNC systems, robotic cells, and manufacturing processes


• Support production teams by improving quality, efficiency, cycle times, and manufacturability


• Investigate manufacturing defects, perform root-cause analysis, and implement corrective actions


• Collaborate closely with manufacturing, design, quality, and materials engineering teams to support flight-critical hardware production

Key Responsibilities

• Develop, program, simulate, and optimize Automated Fiber Placement (AFP) manufacturing processes for aerospace composite structures


• Create and maintain CNC/AFP programs, tool paths, setup documentation, and manufacturing instructions


• Use software such as Siemens NX, Fibersim, and Vericut to generate and verify layup programs and machine simulations


• Troubleshoot AFP equipment, CNC systems, robotic cells, and manufacturing processes


• Support production teams by improving quality, efficiency, cycle times, and manufacturability


• Investigate manufacturing defects, perform root-cause analysis, and implement corrective actions


• Collaborate closely with manufacturing, design, quality, and materials engineering teams to support flight-critical hardware production

Basic Qualification

• Bachelor's degree in Mechanical, Aerospace, Manufacturing, Materials, Industrial Engineering, or a related technical field (or equivalent AFP/CNC programming experience depending on role level)


• Experience with CNC programming, automated manufacturing, composite fabrication, or aerospace production environments


• Knowledge of composite materials and processes, including prepreg layup, vacuum bagging, and curing


• Experience with 5-axis CNC machining and/or AFP programming


• Proficiency with Siemens NX, Fibersim, or similar CAD/CAM software


• Ability to read engineering drawings, GD&T, manufacturing plans, and technical specifications


• Strong problem-solving, analytical, and cross-functional communication skills.


• Hands‑on approach to supporting production operations


• English in spoken and written form, German is desirable

Desired Experience

• Direct AFP programming and process development experience


• Experience with Ingersoll, MTorres, Coriolis, or similar AFP systems


• Knowledge of Siemens SINUMERIK 840D controls, PLCs, robotics (FANUC, ABB, KUKA), and metrology systems


• Experience with composite machining, trimming, drilling, and assembly


• Aerospace manufacturing experience, especially with flight‑critical hardware

Benefits

• €50 monthly Spendit Card – because it’s the little extras that make a difference


• Christmas bonus on top


• Job bike leasing for a sporty and sustainable commute


• €60 gift for special occasions (birthday, wedding, birth of a child)


• Regular team events – from Christmas parties to adventure offsites


• 30 days of vacation to fully recharge


• Flexible working hours (flextime) to match your personal rhythm


• Free coffee, tea & water – fuel for big ideas


• Open, respectful feedback culture at eye level


• Personal development opportunities through trainings, coaching & language courses


• Buddy program with structured onboarding, including a welcome package


• A diverse and inspiring startup environment, where talented people from over 16 nations collaborate to build something extraordinary


• Hands‑on involvement across end‑to‑end development processes in a fast‑growing New Space startup

Location

Our location in Neuenstadt in the region of Heilbronn offers an ideal combination of rural charm and urban quality of life. Located in the heart of Baden-Württemberg, the region is characterized by its excellent traffic connections and diverse opportunities for leisure activities. Discover the advantages of this dynamic and liveable environment and benefit from a good work‑life balance.

2023, Baden-Württemberg registered by far the most patents in Germany. A total of 16,000 people work in LR BW member companies and generate an annual turnover of around 5 billion euros - and the trend is rising. The strength of Baden-Württemberg's aerospace industry lies in the integrated value chain from the screw to the research satellite.

Equal Employment Opportunity

HyImpulse is committed to building a diverse and inclusive environment. As an equal opportunity employer, all qualified applicants will be considered without regard to race, color, religion, sex, gender identity, genetic information, national origin, age or disability.

About Us

HyImpulse is developing launch vehicles based on innovative hybrid propulsion technology and is constantly pushing boundaries beyond the limits within multiple disciplines to provide competitive low‑cost and sustainable access to space. We are looking for exceptional talents who are passionate about rockets, ready to work in a fast‑paced environment and take on challenging projects.