Composite Production Engineer (m/f/d)

Personio; Neuenstadt; On-site; EUR 65,000 - 90,000; Full time

Benefits offered by this job

Spendit Card €50

Christmas bonus

Job bike leasing

€60 gift for special occasions

Regular team events

30 days vacation

Flextime

Free coffee, tea & water

Buddy program

Language courses

Job summary

HyImpulse in Neuenstadt, Baden-Württemberg, is seeking an AFP/CNC programmer to design, program and optimize automated fiber placement for flight-critical aerospace structures.

You will work with Siemens NX, Fibersim and Vericut to generate layup programs, verify machine simulations and improve quality, cycle times and manufacturability. A hands-on collaborator with strong problem-solving skills is essential.

Qualifications

• Bachelor's degree in Mechanical, Aerospace, Manufacturing, Materials, Industrial Engineering, or related field (or equivalent AFP/CNC programming experience).
• Experience with CNC programming, automated manufacturing, composite fabrication, or aerospace production environments.
• Knowledge of composite materials and processes, including prepreg layup, vacuum bagging, and curing.
• Experience with 5-axis CNC machining and/or AFP programming.
• Proficiency with Siemens NX, Fibersim, or similar CAD/CAM software.
• Ability to read engineering drawings, GD&T, manufacturing plans, and technical specifications.
• Strong problem-solving, analytical, and cross-functional communication skills.
• Hands-on approach to supporting production operations.
• English in spoken and written form; German is desirable.

Responsibilities

• Develop, program, simulate, and optimize AFP manufacturing processes for aerospace composite structures.
• Create and maintain CNC/AFP programs, tool paths, setup documentation, and manufacturing instructions.
• Use Siemens NX, Fibersim, and Vericut to generate and verify layup programs and machine simulations.
• Troubleshoot AFP equipment, CNC systems, robotic cells, and manufacturing processes.
• Support production teams by improving quality, efficiency, cycle times, and manufacturability.
• Investigate manufacturing defects, perform root-cause analysis, and implement corrective actions.
• Collaborate closely with manufacturing, design, quality, and materials engineering teams to support flight-critical hardware production.

Skills

CNC programming

5-axis CNC

Problem solving

Cross-functional communication

Hands-on approach

English proficiency

Education

Bachelor's degree in Mechanical/Aerospace/Manufacturing/Materials/Industrial Engineering or related field

Equivalent AFP/CNC programming experience

Tools

Siemens NX

Fibersim

Vericut

SINUMERIK 840D

Job description

Job description

Key Responsibilities

• Develop, program, simulate, and optimize Automated Fiber Placement (AFP) manufacturing processes for aerospace composite structures
• Create and maintain CNC/AFP programs, tool paths, setup documentation, and manufacturing instructions
• Use software such as Siemens NX, Fibersim, and Vericut to generate and verify layup programs and machine simulations
• Troubleshoot AFP equipment, CNC systems, robotic cells, and manufacturing processes
• Support production teams by improving quality, efficiency, cycle times, and manufacturability
• Investigate manufacturing defects, perform root-cause analysis, and implement corrective actions
• Collaborate closely with manufacturing, design, quality, and materials engineering teams to support flight-critical hardware production

Basic Qualification

• Bachelor's degree in Mechanical, Aerospace, Manufacturing, Materials, Industrial Engineering, or a related technical field (or equivalent AFP/CNC programming experience depending on role level)
• Experience with CNC programming, automated manufacturing, composite fabrication, or aerospace production environments
• Knowledge of composite materials and processes, including prepreg layup, vacuum bagging, and curing
• Experience with 5‑axis CNC machining and/or AFP programming
• Proficiency with Siemens NX, Fibersim, or similar CAD/CAM software
• Ability to read engineering drawings, GD&T, manufacturing plans, and technical specifications
• Strong problem‑solving, analytical, and cross‑functional communication skills.
• Hands‑on approach to supporting production operations
• English in spoken and written form, German is desirable

Desired Experience

• Direct AFP programming and process development experience
• Experience with Ingersoll, MTorres, Coriolis, or similar AFP systems
• Knowledge of Siemens SINUMERIK 840D controls, PLCs, robotics (FANUC, ABB, KUKA), and metrology systems
• Experience with composite machining, trimming, drilling, and assembly
• Aerospace manufacturing experience, especially with flight-critical hardware

Benefits

• €50 monthly Spendit Card – because it’s the little extras that make a difference
• Christmas bonus on top
• Job bike leasing for a sporty and sustainable commute
• €60 gift for special occasions (birthday, wedding, birth of a child)
• Regular team events – from Christmas parties to adventure offsites
• 30 days of vacation to fully recharge
• Flexible working hours (flextime) to match your personal rhythm
• Free coffee, tea & water – fuel for big ideas
• Open, respectful feedback culture at eye level
• Personal development opportunities through trainings, coaching & language courses
• Buddy program with structured onboarding, including a welcome package
• A diverse and inspiring startup environment, where talented people from over 16 nations collaborate to build something extraordinary
• Hands‑on involvement across end‑to‑end development processes in a fast‑growing New Space startup

Location

Our location in Neuenstadt in the region of Heilbronn offers an ideal combination of rural charm and urban quality of life. Located in the heart of Baden-Württemberg, the region is characterized by its excellent traffic connections and diverse opportunities for leisure activities. Discover the advantages of this dynamic and liveable environment and benefit from a good work‑life balance.
2023, Baden-Württemberg registered by far the most patents in Germany. A total of 16,000 people work in LR BW member companies and generate an annual turnover of around 5 billion euros - and the trend is rising. The strength of Baden-Württemberg's aerospace industry lies in the integrated value chain from the screw to the research satellite.

Equal Employment Opportunity

HyImpulse is committed to building a diverse and inclusive environment. As an equal opportunity employer, all qualified applicants will be considered without regard to race, color, religion, sex, gender identity, genetic information, national origin, age or disability.