Manufacturing Cell Operator

Dynacast International; Peterborough; On-site; CAD 28,000 - 32,000; Full time

Job summary

Dynacast Ltd. in Peterborough, ON, is seeking an operator for the automated cell line to produce high-quality assemblies with tight delivery targets. You will manage setup, inspection, scrap logging, and daily reporting while supporting lean initiatives and 5S practices.

Shifts include days, afternoons and nights with rotation and 8–12 hour lengths. The role requires minimum Grade 12 and 1+ year manufacturing experience, plus the ability to lift and work in a fast-paced automated environment.

Qualifications

• Minimum Grade 12 and one year production/manufacturing experience.
• Experience with visual inspection of parts/products.
• Experience in a fast-paced automated production environment preferred.
• Ability to lift continuously over a shift and meet vision requirements.
• Willingness to apply Lean techniques and 5S in daily work.

Responsibilities

• Operate Automated Cells to meet customer quality and delivery targets.
• Maintain correct zinc level in pots and produce assemblies meeting rates.
• Visually inspect parts and notify QA of defects promptly.
• Set up machines, install dies/tools, and assist with tool issues.
• Record scrap data and complete run documentation.
• Assist with troubleshooting machine problems and complete PM tasks.
• Prepare daily shift reports and ensure parts availability for runs.

Skills

Manual dexterity

Automated equipment

PLC diagnostics

Mechanical aptitude

Vision 20/20

Lean/5S

Education

Grade 12

Tools

PLC diagnostics software

Job description

Position Summary

This position exists in order to consistently produce quality workmanship in the Customer Automation Cells, according to work instructions and in support the company's ability to meet customer shipment delivery commitments.

• Note - the normal hours for this position are Monday-Friday on days (7am-3pm), afternoons (3pm-11pm) or nights (11pm-7am). Currently we are operating a continental shift rotation - week 1 - Mon/Tues/Fri/Sat/Sun and week 2 Wed/Thurs (12 hours shifts - days 7am-7pm or nights 7pm-7am).

Key Duties & Responsibilities

To safely operate specific Automated Cells to produce assemblies, that exceed customer and quality specifications and enabling a customer delivery commitment of 98%.

• Maintain correct level and type of zinc in the pots.
• Produce Taser assemblies that meet or exceed established production rates.
• Visually check parts for any defects/non-conformities, conduct 'in-process' checking of parts using 'fit and form' gauges and immediately notify Quality Assurance and Shift Supervisor of any defects.
• Skim dross from the melt pots as required.
• Set-up machines as per instructions, determine proper die type, install tool and secondary equipment as required, and notify Set Up technician & Supervisor.
• Assist with Toolmakers to resolve die related problems, closely monitor casting quality on re-set dies, obtain first-off from QA or notify Set Up technician to assist in process changes. Notify tool room or shift supervisor when it is believed that the set-up data is not correct.
• As soon as fault is detected or suspected, segregate the suspect material from the previous good product and determine the clean break point. Immediately move all suspect material to the Quality Hold area. Record the production scrap part number, quantity and suspected or known cause.
• Remove and store die record data and sign off data/documentation where required. Place end of run samples with die for return to tool room and complete corrective action ticket for tool room.
• Assist with troubleshooting machine problems and notify Set Up of issues not able to be repaired by the Operator;
• Complete daily shift report email in QAD for each cell.
• Perform daily A.M. tasks and weekly/monthly P.M. tasks, as required.

To maintain availability of adequate supplies at the Automated Cells to ensure the continuous, uninterrupted production of quality products and to package product in boxes, weigh count and label for shipment/storage.

• Package finished assemblies into boxes, weigh count, seal and label;
• Sorting own scrap/assemblies to avoid build up during shift;
• Cleaning darts when needed;
• Load boxes onto skid.

To regularly perform required housekeeping duties to continually maintain a safe and clean work area.

• Clean/wash/vacuum machines each shift.
• Wash and mop work area floor each shift.
• Ensure oncoming shifts have sufficient parts.

To perform housekeeping and other miscellaneous duties to support manufacturing requirements at the desired run speed, with minimum machine downtime. Assist with completing Basic Preventative Maintenance (PM) of the production equipment in line with the PM checklist.

• Daily drosing of the pot, cleaning around the base, clean floor;
• Weekly wipe-down and inspection of hydraulic lines and leaks check for burned or damaged cabling, wipe-down and cleaning of guards, operating head, light, etc.
• Piston changes and adjustment, etc.

To perform duties in a safe and efficient manner at all times, while implementing 5S initiatives, including kaizen events and audits, as required.

Education, Skills & Experience Required

• Minimum Grade 12;
• Minimum of one (1) year production/machine/manufacturing experience, preferably within an ISO certified manufacturing environment;
• Previous experience in a capacity requiring part/product visual inspection for extended periods, preferred.
• Previous experience in a fast paced automated production environment, preferred;
• Advanced level of manual dexterity skills;
• Advanced level of understanding automated equipment;
• Intermediate knowledge of interrelating operational PLC screens for diagnostics;
• Intermediate level mechanical aptitude skills;
• Ability to lift continuously over the course of the shift;
• 20/20 vision (natural or assisted) to visually detect part non-conformances;
• A willingness to illuminate process waste using Lean techniques.

Dynacast Ltd. is committed to providing accessible employment practices that are in compliance with the Accessibility for Ontarians with Disabilities Act (AODA). Should any applicant require accommodation through the recruitment and selection process, please inform Human Resources in your application.

We thank all applicants for their interest in the role, however only those selected for an interview will be contacted.

Job Type: Full-time

Schedule

• 8 - 12 hour shift
• Days, Afternoons and Midnights
• Monday - Friday or Continental Rotation

Ability To Commute/relocate

• Peterborough, ON K9J6X7: reliably commute or plan to relocate before starting work

Work Location: In person

Salary: $20.29 - $23.37 per hour