Automation/Controls Supervisor

Magna-International-6df39721; Concord; On-site; CAD 95,000 - 115,000; Full time

Job summary

Magna Exteriors is seeking an Automation/Controls Supervisor to lead the design, implementation, and continuous improvement of automated systems in a high‑volume automotive parts plant.

You will supervise technicians and engineers, oversee PLC/HMI/robot programming, and drive OEE, scrap reduction, and Industry 4.0 initiatives while maintaining strict safety and quality standards.

Qualifications

• Bachelor's degree in Electrical/Controls/Mechatronics or related field.
• 5+ years in industrial automation and controls.
• 2+ years in supervisory or lead role.
• Strong PLC, HMI, robot programming skills.
• Experience with Ethernet/IP/Profinet and industrial networks.

Responsibilities

• Lead design, deployment, and continuous improvement of automated systems.
• Supervise maintenance and readiness of PLC,HMI,robot and vision systems.
• Oversee programming/configuration of PLCs (Omron/Allen-Bradley/Siemens).
• Drive OEE improvements, cycle time reduction, and TPM practices.
• Ensure safety, quality, and compliance with standards (IATF16949, ISO45001).
• Coordinate with suppliers and internal stakeholders during upgrades.

Skills

PLC programming

HMI development

Robot programming

Industrial networking

Servo systems troubleshooting

VFDs

Sensors

Safety PLCs

Vision systems

Lean manufacturing

Education

Bachelor's degree in Electrical Engineering

Bachelor's degree in Controls Engineering

Bachelor's degree in Mechatronics

Tools

ABB

KUKA

Fanuc

Job description

Job descriptions may display in multiple languages based on your language selection.What we offer:At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.Group Summary:The Magna Exteriors portfolio of products includes access systems such as liftgates, exterior trim, modular systems, front-end modules including fascia, active aerodynamic systems and other lightweight structural components for automotive, commercial truck and other industrial markets.Recognized globally as an innovator in all aspects of vehicle exteriors, Magna provides everything needed, from materials development and design through manufacturing and assembly, to help automakers create sleek, state-of-the-art vehicles across the world.Job Responsibilities:The Automation/Controls Supervisor leads the design, implementation, maintenance, and continuous improvement of automated systems and controls in a high-volume automotive parts assembly plant. This role ensures reliable operation of PLCs, robotics, vision systems, conveyors, and related equipment to maximize uptime, quality, safety, and throughput. The supervisor manages a team of technicians and engineers while partnering closely with production, quality, and maintenance departmentsSupervise, train, mentor, and schedule a team of automation technicians, controls engineers, and related specialists.Oversee the design, programming, commissioning, troubleshooting, and optimization of PLC (Omron, Allen-Bradley, Siemens, etc.), HMI, SCADA, robotics (ABB, KUKA, Fanuc preferred), vision systems, and motion control systems.Lead root-cause analysis and permanent corrective actions for automation-related downtime, quality issues, and process deviations.Drive continuous improvement projects focused on cycle time reduction, scrap reduction, OEE improvement, and Industry 4.0 initiatives (data collection, predictive maintenance, IIoT).Develop and maintain documentation including control narratives, electrical schematics, PLC programs, robot programs, and standard work for automation systems.Ensure all automation and controls work complies with plant safety standards, Ontario electrical code (CSA), automotive quality requirements (IATF 16949), QMS (IATF16949), Health and Safety (ISO 45001), EMS (ISO14001), and security (PIP) requirements and customer specifications.Coordinate with equipment suppliers, integrators, and internal stakeholders during new equipment installations, upgrades, and major overhauls.Manage spare parts inventory for critical automation components and develop preventive/predictive maintenance strategies for controls and robotic systems.Support production during launches, model changes, and volume ramps by ensuring automation readiness and rapid issue resolution.Track and report key performance indicators (uptime, mean time to repair, first-time quality related to automation, project timelines, and team development metrics).Enforce lockout/tagout, arc flash, and machine guarding practices; participate in safety audits and incident investigations involving automated equipment.Requirements:Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, or related field (or equivalent combination of education and extensive hands-on experience).5+ years of progressive experience in industrial automation and controls, with at least 2 years in a supervisory or lead role, preferably in automotive manufacturing or high-volume assembly.Strong proficiency with PLC programming (Ladder Logic, Structured Text), HMI development, robot programming, and industrial networking (Ethernet/IP, Profinet, etc.).Hands-on experience troubleshooting servo systems, VFDs, sensors, safety PLCs, and vision systems in a production environment.Demonstrated ability to lead technical teams, prioritize work under pressure, and deliver results in a fast-paced manufacturing setting.Working knowledge of lean manufacturing, TPM, and continuous improvement methodologies.Excellent communication, documentation, and cross-functional collaboration skills.Compensation: $95,000- $115,000Awareness, Unity, Empowerment:At Magna, we believe that a diverse workforce is critical to our success. That’s why we are proud to be an equal opportunity employer. We hire on the basis of experience and qualifications, and in consideration of job requirements, regardless of, in particular, color, ancestry, religion, gender, origin, sexual orientation, age, citizenship, marital status, disability or gender identity. Magna takes the privacy of your personal information seriously. We discourage you from sending applications via email or traditional mail to comply with GDPR requirements and your local Data Privacy Law.AI-Assisted Screening DisclosureAs part of our commitment to a fair, consistent, and efficient recruitment process, we may use artificial intelligence (AI) tools to assist in the initial screening of applications submitted through our Workday system. These tools help identify qualifications and experience that align with the role requirements. Please note that AI is used solely to support our recruiters. Final decisions are always made by the hiring manager and the hiring team. Importantly, no applicant data is shared externally through these AI tools. All information remains securely within our systems and is handled in accordance with our privacy and data protection policies.Under conditions defined by applicable law, you may have the right to request an explanation of how AI is used to support decision-making.If you have any questions or concerns about this process, feel free to contact our Talent Attraction team.Worker Type:Regular / PermanentGroup:Magna Exteriors