Senior Moulding Engineer — Research & Tech

Hume AI, Inc.; Sydney; On-site; AUD 120,000 - 180,000; Full time

Job summary

ResMed in Sydney is seeking a Senior Engineer in Moulding Engineering – Research & Technology to lead the exploration and maturation of moulding technologies, with emphasis on Liquid Silicone Rubber (LSR) and related manufacturing processes.

You will translate future product and manufacturing needs into technical experiments, prototypes and proof-of-concept processes, guiding concepts from feasibility to production-ready demonstrations and transferring mature methods to NPI teams for

Responsibilities

• Moulding Technology Exploration
• Process & Material Development
• Identify and evaluate emerging moulding materials, processes, tooling technologies and manufacturing methods.
• Develop proof-of-concept processes to test new ideas and manufacturing concepts.
• Use scientific moulding principles and structured experiments to understand process behaviour, material interaction and failure mechanisms.
• Assess technical feasibility, benefits, limitations and risks before recommending further development.
• Develop and characterise new moulding processes, materials and process windows.
• Understand the relationship between material properties, tool design, moulding parameters and product performance.
• Explore technologies that can improve quality, productivity, sustainability and manufacturing flexibility.
• Develop methods that reduce process complexity, secondary operations and energy consumption where practical.
• Work closely with Tooling Design to develop experimental moulds, inserts and rapid tooling approaches.
• Use rapid prototyping and modular tooling concepts to shorten development cycles.
• Support tool trials and use experimental data to improve mould, product and process design.
• Apply simulation and engineering analysis where they can accelerate learning.

Job description

ResMed in Sydney is seeking a Senior Engineer in Moulding Engineering – Research & Technology to lead the exploration and maturation of moulding technologies, with emphasis on Liquid Silicone Rubber (LSR) and related manufacturing processes.

You will translate future product and manufacturing needs into technical experiments, prototypes and proof-of-concept processes, guiding concepts from feasibility to production-ready demonstrations and transferring mature methods to NPI teams for