Research Engineer

Hume AI, Inc.; Sydney; On-site; AUD 120,000 - 180,000; Full time

Job summary

ResMed in Sydney is seeking a Senior Engineer in Moulding Engineering – Research & Technology to lead the exploration and maturation of moulding technologies, with emphasis on Liquid Silicone Rubber (LSR) and related manufacturing processes.

You will translate future product and manufacturing needs into technical experiments, prototypes and proof-of-concept processes, guiding concepts from feasibility to production-ready demonstrations and transferring mature methods to NPI teams for

Responsibilities

• Moulding Technology Exploration
• Process & Material Development
• Identify and evaluate emerging moulding materials, processes, tooling technologies and manufacturing methods.
• Develop proof-of-concept processes to test new ideas and manufacturing concepts.
• Use scientific moulding principles and structured experiments to understand process behaviour, material interaction and failure mechanisms.
• Assess technical feasibility, benefits, limitations and risks before recommending further development.
• Develop and characterise new moulding processes, materials and process windows.
• Understand the relationship between material properties, tool design, moulding parameters and product performance.
• Explore technologies that can improve quality, productivity, sustainability and manufacturing flexibility.
• Develop methods that reduce process complexity, secondary operations and energy consumption where practical.
• Work closely with Tooling Design to develop experimental moulds, inserts and rapid tooling approaches.
• Use rapid prototyping and modular tooling concepts to shorten development cycles.
• Support tool trials and use experimental data to improve mould, product and process design.
• Apply simulation and engineering analysis where they can accelerate learning.

Job description

What Research Engineer Jobs are in Sydney

Showing 2882 Research Engineer jobs in Sydney

Senior Engineer, Moulding Engineering – Research & Technology

Join our Moulding Research & Technology (R&T) Engineering Team and help develop the manufacturing capabilities needed for future Resmed products.

The R&T team explores and matures new moulding technologies before they enter formal NPI delivery. We work across materials, moulding processes, tooling, automation and product design to solve emerging manufacturing challenges and build scalable technology platforms.

Let’s talk about the Role

As a Senior Engineer, Moulding Engineering – Research & Technology , you will lead the exploration, development and maturation of new moulding technologies, with a strong focus on Liquid Silicone Rubber (LSR) and related advanced manufacturing processes.

You will translate future product and manufacturing needs into technical experiments, prototypes and proof-of-concept processes.

The role focuses on taking technologies from early feasibility through production-relevant demonstration, then transferring mature technologies to NPI teams for product-specific industrialisation and validation.

You will combine scientific moulding principles, material knowledge and hands-on experimentation to build deeper understanding of process behaviour and develop robust, scalable manufacturing solutions.

Let’s Talk About Responsibilities

Moulding Technology Exploration

• Identify and evaluate emerging moulding materials, processes, tooling technologies and manufacturing methods.
• Develop proof-of-concept processes to test new ideas and manufacturing concepts.
• Use scientific moulding principles and structured experiments to understand process behaviour, material interaction and failure mechanisms.
• Assess technical feasibility, benefits, limitations and risks before recommending further development.

Process & Material Development

• Develop and characterise new moulding processes, materials and process windows.
• Understand the relationship between material properties, tool design, moulding parameters and product performance.
• Explore technologies that can improve quality, productivity, sustainability and manufacturing flexibility.
• Develop methods that reduce process complexity, secondary operations and energy consumption where practical.
• Work closely with Tooling Design to develop experimental moulds, inserts and rapid tooling approaches.
• Use rapid prototyping and modular tooling concepts to shorten development cycles.
• Support tool trials and use experimental data to improve mould, product and process design.
• Apply simulation and engineering analysis where they can accelerate learning.