Process Engineer - Continuous Improvement & Plant Reliability

Visy Group; Melbourne; On-site; AUD 90,000 - 130,000; Full time

Benefits offered by this job

Employee Assistance Program

Discounted health insurance & banking

Purchased annual leave

12 weeks paid parental leave

Wellbeing and lifestyle discounts

Novated lease and salary sacrifice

Job summary

Visy rPlastics is seeking a Process Engineer at the Somerton site to solve problems, improve systems and boost plant performance. You will work with Operations, Maintenance and Engineering to identify inefficiencies and implement practical, reliable solutions.

This hands‑on role includes day‑to‑day operational support and longer‑term improvement initiatives that influence site output. You will bring a degree in a technical engineering field and practical experience in RCA, FMEA or LEAN, with

Qualifications

• Degree in a technical engineering discipline with manufacturing exposure.
• Strong problem solving using RCA, FMEA or LEAN tools.
• Ability to analyse technical data, drawings and operational issues.

Responsibilities

• Promote a strong safety culture through active site engagement.
• Diagnose and resolve process and equipment issues using structured problem solving (RCA).
• Identify and eliminate bottlenecks impacting plant performance.
• Improve equipment reliability through RCA and FMEA analysis.
• Lead and support continuous improvement initiatives across the site.
• Develop and embed improved processes, systems and ways of working.
• Support capital projects including scoping, technical input and business cases.
• Improve inventory and parts management using LEAN principles.

Skills

Process engineering

RCA/FMEA/LEAN

Data analysis

Communication skills

Hands-on

Prioritization

Education

Engineering degree (Process/Mechanical/Electrical/Mechatronics)

Job description

About the Role

At Visy rPlastics, we’re looking for a Process Engineer who thrives on solving problems, improving systems, and making a real impact on plant performance. Based at our Somerton site, you’ll work closely with Operations, Maintenance and Engineering teams to identify inefficiencies, troubleshoot issues, and implement practical solutions that improve reliability, safety and output. Reporting to the Engineering Manager, this is a hands-on role where no two days are the same. You’ll be involved in both day-to-day operational support and longer-term improvement initiatives that directly influence site performance.

Key Responsibilities

• Promote a strong safety culture through active site engagement
• Diagnose and resolve process and equipment issues using structured problem solving (RCA)
• Identify and eliminate bottlenecks impacting plant performance
• Improve equipment reliability through RCA and FMEA analysis
• Lead and support continuous improvement initiatives across the site
• Develop and embed improved processes, systems and ways of working
• Support capital projects including scoping, technical input and business cases
• Improve inventory and parts management using LEAN principles

What You’ll Bring

• Degree in Process, Mechanical, Electrical, Mechatronics Engineering or related field
• Strong understanding of engineering principles in a manufacturing environment
• Practical problem-solving ability with experience in RCA, FMEA or LEAN tools
• Ability to analyse technical data, drawings and operational issues
• Strong communication skills and ability to work across operational teams
• Hands-on, proactive approach with a continuous improvement mindset
• Strong ability to prioritise and manage competing demands
• Experience in manufacturing, maintenance or process improvement highly regarded

What You’ll Love When You Join Us

• EAP (Employee Assistance Program)
• Discounted health insurance and banking offers
• Purchased annual leave options
• 12 weeks paid parental leave with keep-in-touch days
• Wellbeing and lifestyle discounts
• Novated lease and salary sacrifice options

About Visy

Visy is powering the circular economy, closing the loop between packaging, remanufacturing and recycling. Over 75 years, we’ve grown to 7,000 employees and 150 global operations across Australia and New Zealand. We collect and process recyclable materials from households and businesses, then remanufacture them into new sustainable packaging solutions including cardboard, glass, plastics and beverage packaging. Sustainability, innovation and safety sit at the core of everything we do.

All applicants must meet Visy’s employment criteria, which may include a criminal history check and pre-employment medical (including drug and alcohol testing).

Visy is an equal opportunity employer committed to diversity and inclusion.

Only applicants with the right to live and work in Australia will be considered.