Thermoforming Operator | Al Bayader International | Dubai, UAE

Tech Junction Ltd; Dubai; Sur place; AED 100 000 - 167 000; Plein temps

Résumé du poste

Al Bayader International in Dubai, UAE is seeking an experienced Thermoforming Operator to lead the setup, operation and maintenance of high-speed thermoforming lines for packaging production. You will optimize mold changes, heating zones, and process parameters to maximize yield and quality.

The role requires 4–6 years of hands-on thermoforming experience, proficiency with roll-fed machines, and strong problem-solving skills.

Qualifications

• Technical diploma or vocational training in plastics processing or mechanical tech.
• 4–6 years of progressive experience operating plastic thermoforming machines.
• Hands-on expertise with roll-fed thermoforming equipment and trim presses.
• Knowledge of thermoforming materials (PET, PP, PS, PVC) and thermal behavior.
• Strong mechanical aptitude and precision measuring skills.
• Legal work eligibility in UAE with on-site availability in Dubai.
• Analytical, problem-solving and multitasking in a fast-paced environment.

Responsabilités

• Operate, monitor and adjust multi-station thermoforming machines for plastic packaging containers.
• Perform rapid mold changeovers, alignments, heater adjustments and parameter setups.
• Set and control heating zones, vacuum/pressure forming and cycle timings.
• Monitor output quality, wall thickness, trimming, stacking and seal integrity.
• Troubleshoot defects and implement corrective actions.
• Perform preventive maintenance and lubrication of equipment.
• Maintain shift logs, material usage, scrap reports and quality checklists.
• Provide mentorship and technical support to junior operators and material handlers.

Connaissances

Thermoforming operation

Roll-fed thermoforming machines

Sheet materials knowledge

Metrology and gauges

Safety compliance

Shift work adaptability

Formation

Technical Diploma or High School Diploma with plastics/mechanical training

Outils

Kiefel

Illig

Gabler

Inline trim presses

Description du poste

Position Summary

Al Bayader International is actively seeking an experienced and technical Thermoforming Operator to join our growing production team in Dubai, UAE on a full-time permanent on-site basis. In this critical manufacturing role, you will be responsible for setting up, operating, and maintaining high-speed thermoforming machines, ensuring optimal product forming quality, wall thickness, and production efficiency in the packaging industry. You will leverage your deep specialist expertise in plastic thermoforming, thermal profiling, mold setup, and process optimization to drive manufacturing excellence. This opportunity offers competitive compensation, continuous skills development, and exceptional career growth prospects within a premier regional packaging enterprise.

Detailed Job Description

As a Thermoforming Operator supporting advanced packaging manufacturing at Al Bayader International in Dubai, you will take full operational and technical ownership of thermoforming line setups, sheet heating, mold clamping, trimming, and finished product quality. Your day-to-day responsibilities include installing and aligning thermoforming molds, adjusting heating zone temperatures, optimizing vacuum and pressure forming parameters, inspecting formed containers (cups, trays, lids) for defects, and performing routine machine maintenance. You will utilize your proactive, hands‑on technical skills to minimize scrap and maximize output. Furthermore, you will manage application requirements via direct email to Al Bayader International at [e-mail] with the relevant job title and preferred location in the email subject line, ensuring strict compliance with thermoforming experience standards.

Key Responsibilities

• Operate, monitor, and adjust multi-station automated thermoforming machines for plastic packaging container production.
• Perform rapid mold changeovers, tool alignments, heater adjustments, and precision parameter setups.
• Set and control heating zone temperatures, plug assist depths, vacuum pressures, and forming cycle timings.
• Monitor thermoforming output quality, sidewall thickness, trimming accuracy, stacking consistency, and seal flange integrity.
• Troubleshoot thermoforming defects (e.g., webbing, thin corners, sagging sheets, warping, trimming misalignment) and execute corrective actions.
• Perform routine preventive maintenance, blade replacements in trim presses, lubrication, and mechanical inspections.
• Maintain meticulous shift logs, raw material usage records, scrap reports, and quality inspection checklists.
• Provide guidance, mentorship, and technical support to junior operators and material handlers on the shop floor.

Required Qualifications & Skills

• Technical Diploma or High School Diploma with specialized vocational training in plastics processing or mechanical technology.
• Minimum of 4 to 6 years of progressive professional experience operating plastic thermoforming machines within the packaging manufacturing industry.
• Strong practical hands‑on expertise in roll‑fed thermoforming machines (e.g., Kiefel, Illig, Gabler) and inline trim presses.
• In‑depth knowledge of thermoplastic thermoforming sheet materials (PET, PP, PS, PVC) and polymer thermal behavior.
• Strong mechanical aptitude and proficiency with precision measuring instruments and gauges.
• Mandatory legal work eligibility in the United Arab Emirates with local residency and availability for on-site operations in Dubai.
• Strong analytical, problem‑solving, and multi‑tasking capabilities in fast‑paced industrial environments.
• High professional accountability, attention to safety protocols, and dedication to minimizing scrap rates.

Nice-to-Have Skills

• Prior professional working experience in multinational packaging corporations or disposable container manufacturing plants.
• Familiarity with automated stacking and counting units.
• Understanding of ISO quality management and food‑grade packaging hygiene standards.
• Flexibility to work in rotating shift patterns.

Application Information

• Recruiter: Al Bayader International Human Resources & Recruitment Division
• Contact Name: Al Bayader Talent Acquisition Team
• Email: [e-mail]
• Phone:
• Company Website: https://www.albayader.com
• Salary/Rate: Market Competitive / Packaging Industry Manufacturing Package
• Deadline: Open until filled (Urgent Regional Manufacturing Opening)
• Notice Period: Immediate to 30 Days
• Contract Duration: Permanent / Full-Time On-Site (Dubai, UAE)