Senior Process Safety Engineer - Chemical Manufacturing

Placements24; Gauteng; On-site; ZAR 900,000 - 1,200,000; Full time

Benefits offered by this job

Medical aid coverage

Life assurance

Retirement planning

Job summary

Placements24 seeks a Senior Process Safety Engineer for its client in Pretoria, a leading chemical manufacturer. The role focuses on ensuring safety across all chemical processing operations, conducting risk assessments, and implementing robust safety procedures.

The ideal candidate has 7+ years in process safety engineering, expertise in PHAs, PSM, and knowledge of relevant safety standards. CSP certification and SIS experience are a plus, with opportunities for professional growth and impact

Qualifications

• 7+ years of experience in process safety engineering within chemical/petrochemical industries.
• Proven expertise in hazard analysis methods (HAZOP, LOPA, What-If).
• Strong knowledge of Process Safety Management (PSM) principles.
• Experience with safety standards, codes, and regulations.
• Excellent reporting and communication skills.

Responsibilities

• Lead Process Hazard Analyses (PHAs) including HAZOP, LOPA, and What-If for new and existing processes.
• Develop and maintain Process Safety Management (PSM) programs.
• Ensure compliance with national and international safety regulations and standards (OSH A PSM, SANS).
• Investigate safety incidents, near misses and deviations to determine root causes and actions.
• Develop and deliver process safety training for engineers, operators, and management.
• Review designs and modifications to ensure safety integrity.
• Oversee management of change (MOC) processes to manage risks of modifications.
• Develop and maintain emergency response plans and procedures.
• Conduct regular safety audits and inspections of facilities and operations.
• Advise management on process safety risks and mitigation strategies.

Skills

Hazard analysis

PSM

Risk assessment

Root cause analysis

Training delivery

Safety communications

Education

Bachelor's degree in Chemical Engineering

CSP certification

Tools

SIS design and verification

Job description

About the Role

Our client, a prominent force in chemical manufacturing, is actively seeking a highly skilled Senior Process Safety Engineer to join their dedicated team in Pretoria . This crucial role involves ensuring the highest standards of safety across all chemical processing operations, mitigating risks, and fostering a robust safety culture. You will be responsible for conducting thorough risk assessments, developing and implementing safety procedures, and ensuring compliance with all relevant safety regulations. The ideal candidate will possess deep expertise in process safety management (PSM), hazard analysis techniques, and safety engineering principles. This is an excellent opportunity for a safety-focused professional to make a significant impact within a leading organization in the Gauteng province, contributing to the wellbeing of employees and the community.

Key Responsibilities

• Lead and conduct Process Hazard Analyses (PHAs), including HAZOP, LOPA, and What-If studies, for new and existing chemical processes.
• Develop, implement, and maintain comprehensive Process Safety Management (PSM) programs.
• Ensure compliance with national and international safety regulations and standards (e.g., OSHA PSM, SANS codes).
• Investigate process safety incidents, near misses, and deviations to determine root causes and recommend corrective actions.
• Develop and deliver process safety training to engineers, operators, and management.
• Review engineering designs and modifications to ensure process safety integrity.
• Oversee the management of change (MOC) process to evaluate and control risks associated with process modifications.
• Develop and maintain emergency response plans and procedures.
• Conduct regular safety audits and inspections of facilities and operations.
• Advise management on process safety risks and mitigation strategies.

Requirements

• Bachelor's degree in Chemical Engineering or a related engineering discipline.
• Minimum of 7 years of experience specifically in process safety engineering within the chemical or petrochemical industry.
• Proven expertise in conducting various hazard assessment techniques (HAZOP, LOPA, What-If).
• Thorough understanding and practical application of Process Safety Management (PSM) principles.
• Knowledge of relevant safety standards, codes, and regulations.
• Excellent analytical, problem-solving, and report-writing skills.
• Strong communication and influencing skills to promote safety awareness and compliance.
• Ability to work independently and as part of a team.
• Professional certifications in safety engineering (e.g., CSP) are a plus.
• Experience with safety instrumented systems (SIS) design and verification is advantageous.

Benefits

• Our client provides a competitive salary, performance incentives, and a comprehensive benefits package, including excellent medical aid coverage, life assurance, and retirement planning.
• Opportunities for professional development and advancement are actively supported.
• The role is based in Pretoria, offering a chance to contribute to a culture of safety excellence within a reputable chemical manufacturing company.
• Join a team that values safety above all else and contributes to a secure working environment.