Senior Process Safety Engineer - Chemical and Petrochemical

Placements24; Rustenburg; Hybrid; ZAR 1,200,000 - 1,800,000; Full time

Benefits offered by this job

Salary and incentive program

Health and wellness benefits

Retirement fund contributions

Professional growth and certifications

Generous annual leave

Relocation assistance

Safety-focused environment

Job summary

Placements24, on behalf of a major client in the Oil & Gas sector, seeks a Senior Process Safety Engineer for the Rustenburg, North West hub. You will lead Process Safety Management, conduct PHAs (HAZOP/LOPA/FMEA), oversee investigations, and drive safety procedures across facilities.

The role requires a Bachelor's in Chemical or Mechanical Engineering, 8+ years in process safety, SIS experience, and CSP/CCPSC certifications are desirable.

Qualifications

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related technical discipline.
• Minimum of 8 years of experience in process safety engineering within the Oil & Gas, petrochemical, or chemical industries.
• In-depth knowledge of PSM elements, PHA methodologies, and risk assessment techniques.
• Experience with safety instrumented systems (SIS) and functional safety.
• Familiarity with industry standards such as OSHA PSM, EPA RMP, and API RP 75.
• Strong analytical and problem-solving skills.
• Excellent written and verbal communication skills.
• Ability to lead cross-functional teams and influence stakeholders.
• Experience in the North West region is beneficial.
• Relevant professional certifications (e.g., CSP, CCPSC) are highly desirable.

Responsibilities

• Develop, implement, and maintain Process Safety Management (PSM) systems.
• Conduct Process Hazard Analyses (PHAs), including HAZOP, LOPA, and FMEA studies.
• Oversee incident investigations and root cause analysis (RCA) for safety-related events.
• Develop and implement safety procedures and operating guidelines.
• Ensure compliance with relevant national and international process safety regulations and standards.
• Conduct regular safety audits and inspections of facilities and operations.
• Manage Management of Change (MOC) processes to ensure safety is considered in all modifications.
• Develop and deliver process safety training to site personnel.
• Interface with regulatory bodies on process safety matters.
• Promote a strong safety culture throughout the organization.

Skills

Process safety management

PHAs HAZOP/LOPA/FMEA

Incident investigations

Regulatory compliance

Leadership

Stakeholder management

Analytics

Education

Bachelor's degree in Chemical or Mechanical Engineering or related field

Tools

SIS

Functional safety

Job description

About the Role

Our client, a major player in the Oil & Gas and chemical processing sector, is actively seeking a highly qualified Senior Process Safety Engineer to join their operational hub in Rustenburg, North West. This vital position focuses on ensuring the highest standards of process safety across all facilities, mitigating risks associated with hazardous materials and operations. The successful candidate will possess a deep understanding of process safety management systems, risk assessment methodologies, and regulatory compliance. This role is integral to maintaining operational integrity, preventing incidents, and fostering a robust safety culture. You will lead initiatives to enhance safety performance, conduct audits, and implement best practices. We are dedicated to creating a safe working environment for our employees and the communities we operate in. This is an exciting opportunity to apply your expertise in a challenging and impactful role within a leading industrial organization.

Key Responsibilities

• Develop, implement, and maintain Process Safety Management (PSM) systems.
• Conduct Process Hazard Analyses (PHAs), including HAZOP, LOPA, and FMEA studies.
• Oversee incident investigations and root cause analysis (RCA) for safety-related events.
• Develop and implement safety procedures and operating guidelines.
• Ensure compliance with relevant national and international process safety regulations and standards.
• Conduct regular safety audits and inspections of facilities and operations.
• Manage Management of Change (MOC) processes to ensure safety is considered in all modifications.
• Develop and deliver process safety training to site personnel.
• Interface with regulatory bodies on process safety matters.
• Promote a strong safety culture throughout the organization.

Requirements

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related technical discipline.
• Minimum of 8 years of experience in process safety engineering within the Oil & Gas , petrochemical, or chemical industries.
• In-depth knowledge of PSM elements, PHA methodologies, and risk assessment techniques.
• Experience with safety instrumented systems (SIS) and functional safety.
• Familiarity with relevant industry standards such as OSHA PSM, EPA RMP, and API RP 75.
• Strong analytical and problem-solving skills.
• Excellent written and verbal communication skills.
• Ability to lead cross-functional teams and influence stakeholders.
• Experience in the North West region is beneficial.
• Relevant professional certifications (e.g., CSP, CCPSC) are highly desirable.

Benefits

• Attractive salary and performance incentive program.
• Comprehensive health and wellness benefits.
• Retirement fund contributions.
• Opportunities for professional growth and certifications.
• Generous annual leave.
• Relocation assistance available for qualified candidates.
• A collaborative and safety-focused work environment in Rustenburg, North West .
• Access to advanced safety tools and technologies.