Senior Process Optimization Engineer

Placements24; Mossel Bay; On-site; ZAR 1,000,000 - 1,400,000; Full time

Job summary

Placements24 invites an experienced Senior Process Optimization Engineer to join our client’s Mossel Bay operations. You will lead data-driven initiatives to enhance efficiency, reduce variability, and drive sustainable improvements across chemical processing lines.

The role requires 6+ years in process engineering, strong Lean/Six Sigma (Green/Black Belt preferred), SPC proficiency, and hands-on collaboration with operations, maintenance, and engineering teams.

Qualifications

• Bachelor's degree in Chemical Engineering or related field.
• 6+ years of experience in process engineering with a focus on optimization and improvement.
• Proven experience with Lean Manufacturing, Six Sigma (Green Belt or Black Belt preferred), and SPC.
• Proficiency in data analysis and statistical software.

Responsibilities

• Analyze current manufacturing processes to identify bottlenecks and areas for optimization.
• Develop and implement process improvement projects using Lean and Six Sigma methodologies.
• Utilize SPC and data analysis tools to monitor process performance and identify trends.
• Design and conduct experiments to test process improvements and validate changes.
• Develop SOPs and provide training to operators and technicians.
• Collaborate with maintenance and engineering teams to ensure reliability of equipment.
• Prepare detailed reports on process performance, improvements, and cost savings.
• Support scale-up of new processes from pilot to full production.
• Foster a culture of continuous improvement across operations.
• Ensure compliance with safety and environmental regulations.

Skills

Lean Manufacturing

Six Sigma

SPC

Data analysis

Problem solving

Cross-functional collaboration

Communication

Project management

Analytical thinking

Education

Bachelor's degree in Chemical Engineering

Tools

Minitab

Excel

Job description

About the Role

Our client, a key player in the manufacturing sector, is looking for a dedicated Senior Process Optimization Engineer to join their established team in Mossel Bay, Western Cape. This role is vital for enhancing the efficiency, productivity, and sustainability of our manufacturing operations. You will be responsible for analyzing existing processes, identifying areas for improvement, and implementing data-driven solutions to boost performance. The ideal candidate will possess a strong analytical mindset, excellent problem-solving skills, and a proven ability to drive continuous improvement initiatives within a chemical processing environment. This is a hands‑on role requiring significant interaction with operational teams.

Key Responsibilities

• Analyze current manufacturing processes to identify bottlenecks, inefficiencies, and areas for optimization.
• Develop and implement process improvement projects using methodologies such as Lean Manufacturing and Six Sigma.
• Utilize statistical process control (SPC) and data analysis tools to monitor process performance and identify trends.
• Design and conduct experiments to test process improvements and validate changes.
• Develop Standard Operating Procedures (SOPs) and provide training to operators and technicians.
• Collaborate with maintenance and engineering teams to ensure the reliability and optimal functioning of equipment.
• Prepare detailed reports on process performance, improvement initiatives, and cost savings.
• Support the scale‑up of new processes and products from pilot to full production.
• Foster a culture of continuous improvement throughout the operations team.
• Ensure compliance with all safety and environmental regulations.

Requirements

• Bachelor's degree in Chemical Engineering or a related discipline.
• A minimum of 6 years of experience in process engineering, with a specific focus on process optimization and improvement.
• Proven experience with Lean Manufacturing, Six Sigma (Green Belt or Black Belt preferred), and SPC.
• Proficiency in data analysis and statistical software (e.g., Minitab, Excel).
• Strong understanding of chemical processing principles and equipment.
• Excellent problem‑solving, analytical, and critical thinking skills.
• Effective communication and interpersonal skills, with the ability to influence cross‑functional teams.
• Experience in the Mossel Bay, Western Cape industrial sector is highly desirable.
• Project management skills are an asset.
• A proactive and results‑oriented approach to work.

Benefits

• Our client offers a competitive salary, comprehensive medical and retirement benefits, and opportunities for professional development.
• This role is based on‑site in Mossel Bay, Western Cape, contributing directly to operational excellence.
• You will be part of a supportive team environment focused on achieving measurable improvements and driving success in the manufacturing process.