Senior Chemical Process Optimization Engineer

Placements24; Stellenbosch; Hybrid; ZAR 900,000 - 1,500,000; Full time

Benefits offered by this job

Health insurance

Retirement contributions

Generous paid leave

Professional development

Job summary

Placements24 in Stellenbosch, Western Cape, is seeking a Senior Chemical Process Optimization Engineer to drive efficiency, yield and environmental performance of existing chemical manufacturing processes.

You will lead optimization projects, implement SPC and advanced process control, use Aspen Plus or HYSYS, and collaborate with operations, R&D and engineering teams.

Qualifications

• Master's degree in Chemical Engineering or related field.
• Minimum 7 years in chemical process engineering with emphasis on optimization.
• Experience with process simulation software (Aspen Plus, HYSYS) and data analysis tools.
• Strong understanding of statistical methods, SPC, and Six Sigma principles.
• Ability to lead and implement complex optimization projects.
• Excellent problem-solving, analytical and communication skills.

Responsibilities

• Analyze complex chemical processes to identify optimization opportunities for yield, energy, and waste.
• Implement advanced process control strategies and SPC techniques.
• Use process simulation tools to test and validate optimization strategies.
• Conduct root cause analysis for deviations and implement corrective actions.
• Collaborate with operations, R&D and engineering teams to apply process improvements.
• Develop and maintain documentation of changes, performance metrics and best practices.
• Stay updated on advances in chemical engineering and sustainable manufacturing.
• Train and mentor junior engineers on data analysis and optimization techniques.

Skills

Process optimization

Statistical methods

Six Sigma

Data analysis

Analytical skills

Communication

Team collaboration

Industrial automation

Education

Master's degree in Chemical Engineering

Tools

Aspen Plus

HYSYS

Job description

About the Role

Our client, a leader in the sustainable chemicals sector, is looking for a seasoned Senior Chemical Process Optimization Engineer to join their innovative team in Stellenbosch, Western Cape. This role is dedicated to enhancing the efficiency, yield, and environmental performance of existing chemical manufacturing processes. The ideal candidate will possess strong analytical skills and a deep understanding of process dynamics, control, and improvement methodologies. This position offers a significant opportunity to drive impactful change within our client's operations in Western Cape, contributing to their goals of sustainability and operational excellence. The role involves a hybrid work model, blending strategic remote work with essential on‑site engagement.

Key Responsibilities

• Analyze complex chemical processes to identify opportunities for optimization in terms of yield, energy consumption, and waste reduction.
• Implement advanced process control strategies and statistical process control (SPC) techniques.
• Utilize process simulation and modeling tools to test and validate optimization strategies before implementation.
• Conduct root cause analysis for process deviations and implement corrective actions to improve stability and performance.
• Collaborate with plant operations, R&D, and engineering teams to implement process improvements effectively.
• Develop and maintain detailed documentation of process changes, performance metrics, and best practices.
• Stay updated on the latest advancements in chemical engineering, process optimization, and sustainable manufacturing technologies.
• Train and mentor junior engineers on process optimization techniques and data analysis.

Requirements

• Master's degree in Chemical Engineering or a related field.
• Minimum of 7 years of experience in chemical process engineering, with a strong focus on process optimization and improvement.
• Proven experience with process simulation software (e.g., Aspen Plus, HYSYS) and data analysis tools.
• Strong understanding of statistical methods, SPC, and Six Sigma principles.
• Demonstrated ability to lead and implement complex optimization projects.
• Excellent problem-solving, analytical, and communication skills.
• Ability to work effectively both independently and collaboratively within a team.
• Experience with industrial automation and control systems is advantageous.

Benefits

Our client provides a competitive salary, performance-based incentives, and a comprehensive benefits package including health insurance, retirement contributions, and generous paid leave. Opportunities for professional development and advancement are actively supported. The position is located in Stellenbosch, Western Cape, utilizing a hybrid work model that combines remote flexibility with key in‑office collaboration.