Senior Process Optimization Engineer

Placements24; Klerksdorp; On-site; ZAR 1,200,000 - 1,800,000; Full time

Job summary

Placements24 is seeking a Senior Process Optimization Engineer for our client in Klerksdorp, North West. The role focuses on maximizing efficiency, reliability, and profitability of chemical manufacturing processes on-site.

You will analyze process data, model and simulate performance, lead debottlenecking projects, and mentor junior engineers while ensuring safety and environmental compliance in a dynamic industrial setting.

Qualifications

• Bachelor's degree in Chemical Engineering or equivalent.
• Minimum of 8 years of experience in process engineering, with a significant focus on optimization and continuous improvement.
• Proven track record of successfully implementing process enhancements in an industrial setting.
• Expertise in process simulation software (e.g., Aspen Plus, HYSYS) and statistical analysis tools.
• Strong understanding of process control, instrumentation, and automation.
• Excellent analytical, problem-solving, and decision-making skills.
• Demonstrated leadership capabilities and ability to influence cross-functional teams.
• Strong project management skills, with experience in managing small to medium-sized improvement projects.
• Excellent communication and interpersonal skills.
• Must be willing to work full-time on-site in Klerksdorp, North West.

Responsibilities

• Analyze process data to identify areas for improvement in yield, energy consumption, and throughput.
• Develop and implement strategies for process optimization and debottlenecking.
• Design, specify, and oversee the installation of process improvements and control systems.
• Conduct advanced process modeling and simulation to predict and optimize performance.
• Lead root cause analysis for process upsets and implement corrective actions.
• Collaborate with operations, maintenance, and management teams to achieve operational excellence.
• Ensure compliance with all safety, environmental, and quality regulations.
• Train and mentor junior engineers on process optimization techniques.
• Evaluate and recommend new technologies for process enhancement.
• Prepare detailed reports on process performance, optimization projects, and economic evaluations.

Skills

Analytical thinking

Leadership

Project management

Problem solving

Communication

Education

Bachelor's degree in Chemical Engineering

Tools

Aspen Plus

HYSYS

Statistical analysis tools

Job description

About the Role

Our client, a major industrial chemical producer, is seeking a highly skilled Senior Process Optimization Engineer to join their core operations team in Klerksdorp, North West . This critical role focuses on maximizing the efficiency, reliability, and profitability of existing chemical manufacturing processes. You will leverage your deep technical expertise to identify bottlenecks, implement performance improvements, and ensure the plant operates at peak capacity while adhering to the highest safety and environmental standards. This is an on-site position requiring a hands‑on approach and direct engagement with plant operations in the vibrant industrial hub of Klerksdorp .

Key Responsibilities

• Analyze process data to identify areas for improvement in yield, energy consumption, and throughput.
• Develop and implement strategies for process optimization and debottlenecking.
• Design, specify, and oversee the installation of process improvements and control systems.
• Conduct advanced process modeling and simulation to predict and optimize performance.
• Lead root cause analysis for process upsets and implement corrective actions.
• Collaborate with operations, maintenance, and management teams to achieve operational excellence.
• Ensure compliance with all safety, environmental, and quality regulations.
• Train and mentor junior engineers on process optimization techniques.
• Evaluate and recommend new technologies for process enhancement.
• Prepare detailed reports on process performance, optimization projects, and economic evaluations.

Requirements

• Bachelor's degree in Chemical Engineering or equivalent qualification.
• Minimum of 8 years of experience in process engineering, with a significant focus on optimization and continuous improvement.
• Proven track record of successfully implementing process enhancements in an industrial setting.
• Expertise in process simulation software (e.g., Aspen Plus, HYSYS) and statistical analysis tools.
• Strong understanding of process control, instrumentation, and automation.
• Excellent analytical, problem‑solving, and decision‑making skills.
• Demonstrated leadership capabilities and ability to influence cross‑functional teams.
• Strong project management skills, with experience in managing small to medium‑sized improvement projects.
• Excellent communication and interpersonal skills.
• Must be willing to work full‑time on‑site in Klerksdorp, North West .

Benefits

Our client offers a competitive salary package, including performance bonuses, comprehensive medical aid, and retirement benefits. Opportunities for professional development, advanced training, and career progression within a well‑established company are significant. The role is based in Klerksdorp , providing a stable base with access to community resources. Our client fosters a culture of safety, innovation, and employee growth, making this a rewarding career opportunity.