Senior Chemical Engineer - Process Optimization

Placements24; Vereeniging; On-site; ZAR 1,200,000 - 1,800,000; Full time

Job summary

Placements24 seeks a Senior Chemical Engineer specializing in Process Optimization for our Vereeniging facility in Gauteng. You will lead initiatives to enhance efficiency, safety, and sustainability across production lines, guiding project teams from concept through scale-up.

The role requires 7+ years in industrial chemical process design, proficiency with Aspen Plus or HYSYS, and strong leadership to mentor engineers and collaborate with cross-functional teams in a fast-paced environment.

Qualifications

• Bachelor’s or Master’s degree in Chemical Engineering.
• 7+ years of industrial chemical process design and optimization experience.
• Proven cost savings or efficiency improvements from process changes.
• Experience with Aspen Plus or HYSYS and statistics tools.
• PSM and HAZOP experience.
• Strong problem-solving and leadership abilities.
• Excellent communication and cross-functional collaboration.

Responsibilities

• Analyze existing chemical processes to identify areas for efficiency, yield, energy consumption, and waste reduction.
• Design, develop, and implement process modifications and new technologies to achieve optimization goals.
• Conduct feasibility studies and economic evaluations for proposed process changes.
• Lead process hazard analyses (PHAs) and ensure compliance with safety and environmental standards.
• Develop and implement advanced process control strategies to improve stability and performance.
• Oversee pilot plant studies and scale-up activities for new or modified processes.
• Provide technical expertise and support to production teams, troubleshooting operational issues.
• Mentor junior engineers and contribute to knowledge sharing within the engineering department.
• Stay current with industry best practices, emerging technologies, and regulatory requirements in chemical engineering.

Skills

Process optimization

Leadership

Analytical thinking

Cross-functional teamwork

Education

Bachelor's or Master's degree in Chemical Engineering

Tools

Aspen Plus

HYSYS

Statistical analysis tools

Job description

About the Role

Our client, a leader in the chemical manufacturing sector, is actively seeking a highly skilled Senior Chemical Engineer specializing in Process Optimization to join their esteemed team. This role is based at our advanced production facility in Vereeniging, Gauteng , and plays a crucial part in enhancing the efficiency, safety, and sustainability of our chemical processes. You will lead projects aimed at identifying bottlenecks, implementing innovative solutions, and driving continuous improvement across various production lines. This position offers a significant opportunity to apply your expertise in a challenging and rewarding industrial environment. We pride ourselves on a culture of operational excellence and innovation. If you possess a strong background in chemical engineering and a passion for optimizing complex industrial processes, we encourage you to apply for this key role in Vereeniging .

Key Responsibilities

• Analyze existing chemical processes to identify areas for improvement in efficiency, yield, energy consumption, and waste reduction.
• Design, develop, and implement process modifications and new technologies to achieve optimization goals.
• Conduct feasibility studies and economic evaluations for proposed process changes.
• Lead process hazard analyses (PHAs) and ensure compliance with all safety regulations and environmental standards.
• Develop and implement advanced process control strategies to improve stability and performance.
• Oversee pilot plant studies and scale-up activities for new or modified processes.
• Provide technical expertise and support to production teams, troubleshooting operational issues.
• Mentor junior engineers and contribute to knowledge sharing within the engineering department.
• Stay current with industry best practices, emerging technologies, and regulatory requirements in chemical engineering.

Requirements

• Bachelor's or Master's degree in Chemical Engineering.
• Minimum of 7 years of progressive experience in chemical process design, optimization, and scale-up in an industrial setting.
• Proven track record of successfully implementing process improvements that have led to significant cost savings or efficiency gains.
• In-depth knowledge of process simulation software (e.g., Aspen Plus, HYSYS) and statistical analysis tools.
• Strong understanding of thermodynamics, fluid mechanics, heat and mass transfer, and reaction kinetics.
• Experience with process safety management (PSM) and HAZOP studies is essential.
• Excellent problem-solving, analytical, and critical thinking skills.
• Strong project management and leadership abilities.
• Effective communication and interpersonal skills, with the ability to collaborate with cross-functional teams.

Benefits

Our client offers a competitive salary package, with potential earnings up to R per annum, dependent on qualifications and experience. The comprehensive benefits include medical aid, a provident fund, performance bonuses, and paid annual leave. We provide ample opportunities for professional development, including advanced training courses and support for professional certifications. Employees at our Vereeniging facility have access to modern infrastructure and a supportive work environment dedicated to innovation and safety. Join our team and make a significant impact on operational excellence in the chemical industry.