Senior Process Engineer - Oil & Gas Facilities

Placements24; Sandton; Hybrid; ZAR 1,200,000 - 1,800,000; Full time

Benefits offered by this job

Medical aid

Retirement fund

Generous paid leave

Annual bonus

Job summary

Placements24, based in Sandton, seeks a Senior Process Engineer with a strong Oil & Gas background to design, optimize and troubleshoot process systems. The role focuses on creating PFDs/P&IDs, running simulations, and ensuring safe, efficient operation.

The candidate should have a Bachelor's in Chemical Engineering, 7+ years of relevant experience, and knowledge of API/ASME standards. SA work authorization is required; there are opportunities for professional growth and competitive compensation.

Qualifications

• Bachelor's degree in Chemical Engineering.
• 7+ years of process engineering experience in Oil & Gas.
• Experience with process simulation software (HYSYS, Aspen Plus) and P&ID development.
• Strong understanding of hydrocarbon processing, separation technologies, and thermodynamics.
• Familiarity with API, ASME and environmental regulations.
• Excellent analytical, problem-solving and critical thinking skills.
• Strong communication and interpersonal skills; team player.
• Experience troubleshooting processing plants.
• Must hold valid work authorization for South Africa.

Responsibilities

• Design and develop PFDs and P&IDs for new and existing facilities.
• Perform process simulations to optimize operations and troubleshoot issues.
• Specify process equipment (pumps, compressors, heat exchangers, separators).
• Conduct PHAs, HAZOPs, and safety reviews.
• Develop strategies for debottlenecking and efficiency improvements.
• Ensure compliance with industry standards and environmental regulations.
• Collaborate with project management, operations and maintenance teams.
• Provide technical support to junior engineers and plant personnel.
• Evaluate new technologies for process improvement and cost reduction.
• Contribute to feasibility studies and conceptual design for new projects.

Skills

Process simulations

P&ID development

Hydrocarbon processing

Thermodynamics

Analytical thinking

Troubleshooting

Communication

Education

Bachelor's degree in Chemical Engineering

Tools

HYSYS

Aspen Plus

Job description

About the Role

Our client, a well-established entity in the Oil & Gas industry, is seeking a seasoned Senior Process Engineer to contribute to their facilities operations and projects based in the Sandton, Gauteng area. This role is crucial for designing, optimizing, and troubleshooting process systems within oil and gas processing plants. The ideal candidate will have a strong understanding of chemical engineering principles applied to hydrocarbon processing, thermodynamics, and fluid dynamics. This is a fantastic opportunity to join a leading company and play a significant role in optimizing operational efficiency and safety.

Key Responsibilities

• Design and develop process flow diagrams (PFDs) and piping and instrumentation diagrams (P&IDs) for new and existing facilities.
• Perform process simulations and calculations to optimize plant operations and troubleshoot issues.
• Specify process equipment, including pumps, compressors, heat exchangers, and separation units.
• Conduct process hazard analyses (PHAs), HAZOP studies, and safety reviews.
• Develop and implement strategies for debottlenecking and improving process efficiency.
• Ensure compliance with industry standards, regulations, and environmental requirements.
• Collaborate with project management, operations, and maintenance teams.
• Provide technical support and guidance to junior process engineers and plant personnel.
• Evaluate and recommend new technologies for process improvement and cost reduction.
• Contribute to feasibility studies and conceptual design for new projects.

Requirements

• Bachelor's degree in Chemical Engineering or a related discipline.
• A minimum of 7 years of experience in process engineering within the Oil & Gas sector.
• Proven experience with process simulation software (e.g., HYSYS, Aspen Plus) and P&ID development.
• Strong understanding of hydrocarbon processing, separation technologies, and thermodynamics.
• Familiarity with safety standards (e.g., API, ASME) and environmental regulations.
• Excellent analytical, problem-solving, and critical thinking skills.
• Strong communication and interpersonal skills, with the ability to work effectively in a team.
• Experience in troubleshooting operational problems in processing plants is essential.
• Must hold valid work authorization for South Africa.

Benefits

This role offers a competitive salary, potential for annual bonuses, and a comprehensive benefits package including medical aid, retirement fund, and generous paid leave.

Our client fosters a culture of continuous learning and provides ample opportunities for professional development and career advancement.

This position in Sandton offers the chance to work on impactful projects within the energy sector.