Senior Process Engineer - Mineral Processing Plant

Placements24; LegKraal Gate; Hybrid; ZAR 900,000 - 1,500,000; Full time

Benefits offered by this job

Medical aid

provident fund

Job summary

Placements24 is seeking a highly experienced Senior Process Engineer to optimize mineral processing plants near Mahikeng, North West, ZA. The role combines hands-on plant work with focused analysis and reporting in a hybrid model, aimed at improving recovery, throughput and cost efficiency.

You will troubleshoot operations, develop process control strategies, run simulations, mentor junior engineers and collaborate with geology, maintenance and operations teams while ensuring compliance with

Qualifications

• Bachelor's degree in metallurgy or related field required.
• 7+ years in mineral processing plant operations and optimization.
• Experience diagnosing complex processing challenges.
• Familiarity with METSIM and HSC Chemistry is preferred.

Responsibilities

• Optimize mineral processing circuits to maximize recovery and product quality.
• Troubleshoot plant operations and diagnose root causes.
• Conduct process modeling and simulations to identify improvements.
• Develop and implement process control strategies for stability and efficiency.
• Monitor KPIs and report plant performance.
• Lead process improvement projects from concept to implementation.
• Collaborate with operations, maintenance and geology teams.
• Stay updated on new technologies and best practices in mineral processing.
• Ensure compliance with health, safety and environmental regulations.
• Mentor junior process engineers.

Skills

Troubleshooting

Analytical thinking

Communication

Teamwork

Hybrid work adaptability

Process automation

Education

Bachelor's degree in Metallurgical Engineering

Bachelor's degree in Chemical Engineering

Tools

METSIM

HSC Chemistry

Job description

About the Role

Our client, a significant player in the mineral processing sector, is seeking a highly experienced Senior Process Engineer to join their operations. This role is based in the vicinity of Mahikeng, North West, ZA . The primary responsibility will be to optimize the performance of mineral processing plants, ensuring efficient recovery of valuable minerals and adherence to production targets. You will be involved in troubleshooting plant operations, identifying areas for improvement, and implementing innovative solutions to enhance efficiency and reduce costs. The hybrid work model allows for a strategic balance between hands‑on involvement at the plant and focused analysis and reporting conducted remotely. This is an excellent opportunity for a seasoned engineer to make a tangible impact on operational success within a dynamic mining environment.

Key Responsibilities

• Optimize the performance of mineral processing circuits (e.g., crushing, grinding, flotation, leaching) to maximize mineral recovery and product quality.


• Troubleshoot operational issues, diagnose root causes, and implement effective solutions.


• Conduct process modeling and simulations to identify improvement opportunities.


• Develop and implement process control strategies to ensure stable and efficient operations.


• Monitor key performance indicators (KPIs) and report on plant performance.


• Lead process improvement initiatives and projects, from concept through to implementation.


• Collaborate with operations, maintenance, and geology teams to ensure integrated plant performance.


• Stay updated on new technologies and best practices in mineral processing.


• Ensure all process activities comply with health, safety, and environmental regulations.


• Mentor junior process engineers and contribute to technical development within the team.

Requirements

• Bachelor's degree in Metallurgical Engineering, Chemical Engineering, or a related field.


• Minimum of 7 years of experience in mineral processing plant operations and optimization.


• Proven track record in troubleshooting complex processing challenges.


• Strong understanding of unit operations within mineral processing (e.g., comminution, solid-liquid separation, hydrometallurgy).


• Proficiency in process simulation software (e.g., METSIM, HSC Chemistry) and data analysis tools.


• Excellent analytical and problem-solving skills.


• Strong communication and interpersonal skills, with the ability to work effectively in a team.


• Ability to work effectively in a hybrid model, balancing on‑site and remote responsibilities.


• Experience with process automation and control systems is desirable.


• Knowledge of safety and environmental management systems in the mining industry.

Benefits

• Our client offers a competitive salary and benefits package, including medical aid and a provident fund.


• The hybrid work arrangement provides flexibility and a good work‑life balance while working in the North West province near Mahikeng.


• Opportunities for professional growth and development are available within a significant player in the mining sector.