Senior Industrial Process Engineer

Placements24; Bloemfontein; Hybrid; ZAR 900,000 - 1,200,000; Full time

Benefits offered by this job

Competitive salary package

Health insurance and retirement fund

Relocation assistance

Professional growth opportunities

Access to advanced engineering tools

Employee wellness programs

Job summary

Placements24 in Bloemfontein, South Africa, seeks a Senior Industrial Process Engineer to drive efficiency and innovation across production operations. The role focuses on analyzing, designing, and improving manufacturing processes to boost productivity, reduce costs, and uphold quality standards.

The ideal candidate has substantial hands-on process optimization experience, lean manufacturing expertise, and a track record in SPC, quality systems, and cross-functional collaboration.

Qualifications

• Bachelor's or Master's degree in Industrial Engineering or Mechanical Engineering or related field.
• Minimum of 7 years hands-on Process Engineer experience in manufacturing.
• Strong knowledge of Lean tools and Six Sigma concepts.
• Experience with statistical analysis software and process simulations.

Responsibilities

• Analyze existing manufacturing processes to identify inefficiencies and bottlenecks.
• Design and develop new or modified processes to improve productivity and quality.
• Implement Lean and Six Sigma to drive continuous improvement.
• Develop process simulation models to evaluate changes and optimize performance.
• Oversee integration of new equipment and technologies on production lines.
• Conduct capability studies and SPC to maintain process stability.
• Collaborate with R&D, engineering, and operations to translate designs into processes.
• Develop SOPs and work instructions for new and improved processes.
• Train production personnel on new processes, equipment, and best practices.
• Ensure compliance with safety, environmental, and regulatory requirements.
• Troubleshoot process issues and implement corrective actions.

Skills

Lean Manufacturing

Value Stream Mapping

5S

Kaizen

Statistical analysis

Minitab

JMP

Process simulation

Project management

Cross-functional teamwork

Quality control

Education

Bachelor's or Master's degree in Industrial Engineering or Mechanical Engineering

Tools

Minitab

JMP

Process simulation tools

Job description

About the Role

Our client, a prominent industrial manufacturer in Bloemfontein , seeks a highly skilled Senior Industrial Process Engineer to drive innovation and efficiency in their production operations. This role is instrumental in analyzing, designing, and improving manufacturing processes to enhance productivity, reduce costs, and ensure the highest quality standards. The ideal candidate will possess a strong foundation in industrial engineering principles, coupled with practical experience in process optimization, lean manufacturing, and quality control. You will work collaboratively with various teams to implement sustainable process improvements and contribute to the company's competitive edge. This is a significant opportunity to shape manufacturing excellence in the Free State region.

Key Responsibilities

• Analyze existing manufacturing processes to identify inefficiencies, bottlenecks, and areas for improvement.
• Design and develop new processes or modify existing ones to enhance productivity, quality, and cost-effectiveness.
• Implement Lean Manufacturing principles and Six Sigma methodologies to drive continuous improvement.
• Develop process simulation models to evaluate potential changes and optimize system performance.
• Oversee the implementation of new equipment and technologies, ensuring smooth integration into production lines.
• Conduct capability studies and statistical process control (SPC) to monitor and maintain process stability.
• Collaborate with R&D, engineering, and operations teams to translate designs into viable production processes.
• Develop Standard Operating Procedures (SOPs) and work instructions for new and improved processes.
• Train production personnel on new processes, equipment, and best practices.
• Ensure all processes comply with safety, environmental, and regulatory requirements.
• Troubleshoot process-related issues and implement corrective actions.

Requirements

• Bachelor's or Master's degree in Industrial Engineering, Mechanical Engineering, or a related field.
• Minimum of 7 years of hands‑on experience as a Process Engineer in an industrial or manufacturing setting.
• Demonstrated expertise in process analysis, optimization, and design.
• Strong knowledge of Lean Manufacturing tools and techniques (e.g., Value Stream Mapping, 5S, Kaizen).
• Experience with statistical analysis and software (e.g., Minitab, JMP) and process simulation tools.
• Proficiency in project management and leading cross-functional teams.
• Excellent problem-solving, analytical, and decision‑making skills.
• Strong communication and interpersonal abilities.
• Familiarity with quality management systems (e.g., ISO 9001).
• Must be comfortable working in a hybrid capacity within Bloemfontein .

Benefits

• Competitive salary package with performance incentives.
• Comprehensive health insurance and retirement fund options.
• Generous paid time off and company holidays.
• Opportunities for professional growth, training, and certifications.
• Access to advanced engineering tools and software.
• A collaborative and innovative work environment.
• Employee wellness programs.
• Potential for career advancement within the organization.
• Relocation assistance for eligible candidates.
• Exposure to diverse industrial projects.