Senior Industrial Engineer, Plant Layout and Flow Optimization

Placements24; Gauteng; On-site; ZAR 900,000 - 1,300,000; Full time

Benefits offered by this job

Medical aid

Retirement fund

Performance bonuses

Job summary

Placements24 is seeking a Senior Industrial Engineer for a Pretoria, Gauteng-based facility in the food and beverage sector. The role focuses on optimizing plant layouts, material flow, and overall efficiency through simulation modeling and lean practices.

The ideal candidate will have extensive experience in facility design, lean manufacturing, and the ability to translate complex challenges into practical solutions.

Qualifications

• Bachelor's degree in Industrial Engineering or related field; Master's degree preferred.
• Minimum 6 years in industrial engineering focusing on facility layout and process optimization.
• Experience with CAD (AutoCAD) and simulation tools Arena/AnyLogic; lean manufacturing expertise.
• Strong analytical, communication and project management abilities; ergonomic and safety knowledge.

Responsibilities

• Analyze and optimize plant layouts and material flow to reduce waste.
• Develop and validate simulation models for layout scenarios.
• Apply lean principles to improve productivity and safety.
• Collaborate with operations, maintenance, and safety teams.
• Document layouts and train junior engineers.

Skills

Lean manufacturing

Analytical thinking

Communication

Project management

Education

Bachelor's degree in Industrial Engineering

Master's degree (preferred)

Tools

AutoCAD

Arena

AnyLogic

Job description

About the Role

Our client, a prominent player in the food and beverage industry, is seeking a highly skilled Senior Industrial Engineer to join their team in Pretoria, Gauteng . This role is critical for optimizing plant layouts, material flow, and overall facility efficiency. The ideal candidate will possess extensive experience in facility design, simulation modeling, and implementing lean manufacturing principles to drive operational improvements. You will be instrumental in ensuring that production facilities are designed and operated for maximum productivity, safety, and cost-effectiveness. This is a hands‑on role that requires a deep understanding of industrial engineering best practices and the ability to translate complex challenges into practical solutions. Join a company committed to innovation and operational excellence in the dynamic Pretoria market. Your expertise will directly contribute to enhancing the competitiveness and sustainability of our client's manufacturing operations through strategic design and process enhancement.

Key Responsibilities

Analyze existing plant layouts and material flow to identify inefficiencies and potential improvements. Design and re-design plant layouts to optimize space utilization, workflow, and ergonomics. Develop and utilize simulation models to evaluate different layout scenarios and process flows. Apply lean manufacturing principles to reduce waste, improve efficiency, and enhance productivity. Collaborate with cross-functional teams, including operations, maintenance, and safety, to implement layout and flow changes. Develop justifications and business cases for proposed capital investments in facility modifications and equipment. Ensure that all designs comply with safety regulations, environmental standards, and ergonomic best practices. Document new and modified layouts, material handling systems, and operational procedures. Train and mentor junior engineers on facility design and material flow optimization techniques. Support new product introductions by ensuring efficient facility integration and production line setup.

Requirements

Bachelor's degree in Industrial Engineering or a related field. Master's degree preferred. A minimum of 6 years of experience in industrial engineering, with a strong focus on facility layout, material flow, and process optimization. Proven experience with CAD software (e.g., AutoCAD) and simulation modeling tools (e.g., Arena, AnyLogic). In-depth knowledge of lean manufacturing principles and their application to facility design. Strong analytical and problem-solving skills with the ability to interpret complex data. Excellent communication and collaboration skills, with the ability to work effectively with diverse teams. Experience in project management, including planning, execution, and monitoring. Understanding of ergonomic principles and workplace safety standards. Ability to develop clear and concise technical documentation. Familiarity with manufacturing processes in the food and beverage industry is a plus.

Benefits

Our client offers a competitive salary, a comprehensive benefits package including medical aid, retirement fund, and performance bonuses. Opportunities for professional development, training, and career advancement are readily available. The company fosters a collaborative and innovative work environment, supporting work-life balance for its employees in Pretoria .