Industrial Engineer - Facility Layout and Flow Optimization

Placements24; Pretoria; On-site; ZAR 450,000 - 650,000; Full time

Benefits offered by this job

Health benefits

Retirement savings

Job summary

Placements24 is seeking an experienced Industrial Engineer in Pretoria, Gauteng, to lead facility layout design and material flow optimization for an automotive manufacturing site. The role focuses on improving productivity, safety, and efficiency through lean principles, ergonomics, and simulation techniques.

Ideal candidates have 6+ years in industrial engineering, strong CAD and simulation skills, and a track record of managing layout projects in manufacturing environments.

Qualifications

• Bachelor's degree in Industrial Engineering (or Mechanical Engineering-related field).
• 6+ years in industrial engineering focusing on facility layout and material flow.
• Strong knowledge of lean manufacturing principles (Value Stream Mapping, 5S).
• Proficiency in CAD for layouts/drawings and experience with simulation tools FlexSim/AnyLogic.

Responsibilities

• Design and redesign plant layouts, production lines, and workstations to maximize space and minimize handling distances.
• Map material flow and product movement to identify bottlenecks and inefficiencies.
• Develop strategies for inventory storage and material handling optimization.
• Create detailed layout drawings using CAD software (AutoCAD, SolidWorks).
• Model and evaluate layout scenarios with simulation software before implementation.
• Conduct ergonomic assessments to improve worker safety and reduce injuries.
• Collaborate with operations, engineering, maintenance, and safety teams for integrated solutions.
• Develop project plans, budgets, and timelines for layout and flow improvements.
• Oversee implementation of layout changes with minimal production disruption.
• Ensure designs comply with safety, environmental standards, and company policies in Gauteng.

Tools

AutoCAD

SolidWorks

FlexSim

AnyLogic

Job description

About the Role

Our client, a well-established automotive manufacturing company in Pretoria, Gauteng, is seeking an experienced Industrial Engineer specializing in facility layout and material flow optimization. This critical role will involve the design and redesign of manufacturing plant layouts, optimizing the flow of materials and personnel to enhance productivity, safety, and operational efficiency. The ideal candidate will possess a strong understanding of lean principles, ergonomics, and simulation techniques to create efficient and cost-effective production environments. This position offers a significant opportunity to shape the physical operations of a leading industrial facility in Pretoria.

Key Responsibilities

• Design and re-design plant layouts, production lines, and workstations to maximize efficiency, minimize material handling distances, and ensure optimal space utilization.
• Analyze and map material flow and product movement throughout the facility to identify bottlenecks and inefficiencies.
• Develop and implement strategies for optimizing inventory storage and material handling systems.
• Utilize CAD software (e.g., AutoCAD, SolidWorks) to create detailed facility and equipment layout drawings.
• Employ simulation software to model and evaluate different layout scenarios and material flow strategies before implementation.
• Conduct ergonomic assessments of workstations and processes to improve worker safety and reduce the risk of injuries.
• Collaborate with cross-functional teams, including operations, engineering, maintenance, and safety, to ensure integrated solutions.
• Develop project plans, budgets, and timelines for layout and material flow improvement projects.
• Oversee the implementation of approved layout changes and ensure effective transition with minimal disruption to production.
• Ensure all designs comply with safety regulations, environmental standards, and company policies within the Gauteng facility.

Requirements

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a closely related field.
• Minimum of 6 years of experience in industrial engineering, with a strong focus on facility layout, material flow, and lean manufacturing principles.
• Proficiency in CAD software for creating detailed engineering drawings and layouts.
• Experience with simulation software for facility and process modeling (e.g., FlexSim, AnyLogic).
• Solid understanding of lean manufacturing tools and techniques, including Value Stream Mapping and 5S.
• Strong knowledge of ergonomics and workplace safety principles.
• Excellent analytical, problem-solving, and spatial reasoning skills.
• Effective project management skills, with the ability to manage multiple projects concurrently.
• Strong communication and interpersonal skills, with the ability to collaborate effectively with diverse teams.
• Experience in the automotive or heavy manufacturing industry is highly desirable.

Benefits

• Our client offers a competitive salary package, comprehensive health benefits, and retirement savings options.
• There are excellent opportunities for professional development and career progression.
• The position requires full-time presence at the Gauteng facility.