Senior Industrial Engineer, Manufacturing Process Design

Placements24; LegKraal Gate; Hybrid; ZAR 900,000 - 1,500,000; Full time

Benefits offered by this job

Health insurance

Retirement contributions

Bonuses

Paid time off

Professional development opportunities

Job summary

Placements24 seeks a Senior Industrial Engineer focused on Manufacturing Process Design to develop and optimize processes, enhancing efficiency, reducing costs, and improving product quality. You will apply advanced industrial engineering principles and simulation tools to design robust production systems and lead improvements across multiple projects.

The ideal candidate has a strong background in process analysis, design, and implementation with a track record of driving significant

Qualifications

• Master's degree in Industrial Engineering or closely related field.
• Minimum of 8 years of progressive experience in industrial engineering with a focus on manufacturing process design and optimization.
• Proven expertise in process simulation tools (Arena, FlexSim, AnyLogic).
• Strong understanding of Lean Manufacturing, Six Sigma, and other continuous improvement methodologies.
• Experience in developing and implementing new production lines or significant process modifications.

Responsibilities

• Design and develop new manufacturing processes from concept to implementation.
• Analyze existing processes to identify efficiency, throughput, and cost improvements.
• Use process simulation software to model, analyze, and optimize workflows.
• Create detailed process documentation, SOPs, and work instructions.
• Collaborate with product design, manufacturing engineering, and operations teams for seamless integration.
• Lead pilot runs and test processes to validate designs and identify issues.
• Apply Lean principles to eliminate waste and improve flow.
• Define equipment specifications and work with procurement on machinery.
• Troubleshoot process-related issues and drive corrective actions.
• Stay updated on new manufacturing technologies and advocate adoption where beneficial.

Skills

Process design

Process simulation tools

Lean & Six Sigma

Project management

Analytical thinking

Education

Master's degree in Industrial Engineering

Tools

Arena

FlexSim

AnyLogic

CAD software

Job description

About the Role

Our client is seeking an innovative Senior Industrial Engineer focused on Manufacturing Process Design to join their team. This role is critical for developing and optimizing new and existing manufacturing processes to enhance efficiency, reduce costs, and improve product quality. You will work on cutting-edge projects, applying advanced industrial engineering principles and simulation tools to design robust and scalable production systems. The ideal candidate will have a strong background in process analysis, design, and implementation, with a proven ability to drive significant improvements in manufacturing operations. This position offers a fantastic opportunity to shape manufacturing capabilities for our client.

Key Responsibilities

• Design and develop new manufacturing processes, from conceptualization to implementation.
• Analyze existing processes to identify areas for improvement in efficiency, throughput, and cost reduction.
• Utilize process simulation software to model, analyze, and optimize manufacturing workflows.
• Develop detailed process documentation, including flow diagrams, standard operating procedures (SOPs), and work instructions.
• Collaborate with product design, manufacturing engineering, and operations teams to ensure seamless process integration.
• Lead pilot runs and test manufacturing processes to validate design and identify potential issues.
• Implement Lean Manufacturing principles and tools to eliminate waste and improve process flow.
• Define equipment specifications and work with procurement to select appropriate machinery.
• Troubleshoot process-related issues and implement effective corrective actions.
• Stay abreast of new manufacturing technologies and methodologies, recommending their adoption where beneficial.

Requirements

• Master's degree in Industrial Engineering or a closely related field.
• Minimum of 8 years of progressive experience in industrial engineering, with a significant focus on manufacturing process design and optimization.
• Proven expertise in process simulation tools (e.g., Arena, FlexSim, AnyLogic).
• Strong understanding of Lean Manufacturing, Six Sigma, and other continuous improvement methodologies.
• Experience in developing and implementing new production lines or significant process modifications.
• Excellent analytical, problem-solving, and critical thinking skills.
• Proficiency in CAD software for process layout design is a plus.
• Strong communication, teamwork, and project management skills.
• Ability to work independently and manage multiple complex projects.
• A results-oriented approach with a commitment to continuous improvement.

Benefits

• Our client offers a competitive salary, performance-based bonuses, and a comprehensive benefits package including health insurance, retirement contributions, and paid time off.
• Opportunities for professional development, advanced training, and career advancement are readily available.

This is a remote position, offering flexibility and the ability to work from any location, with occasional travel to manufacturing sites as needed to support the project lifecycle and collaboration with teams in **Mahikeng, North West, ZA**, and other locations. The company fosters an environment that values innovation and employee growth.