Process Safety Engineer - Chemical Manufacturing

Placements24; Klerksdorp; Hybrid; ZAR 900,000 - 1,300,000; Full time

Benefits offered by this job

Health insurance

Retirement plan

Professional development

Job summary

Placements24 is seeking a Process Safety Engineer for our client in Klerksdorp, North West, South Africa. The role focuses on developing and managing robust process safety management systems to protect people, environment and assets, with a hybrid on-site and remote work arrangement.

The successful candidate will lead PHAs, risk assessments, MOC processes, and safety training, collaborating across engineering, operations and maintenance.

Qualifications

• Minimum 5 years of process safety engineering experience in chemical or manufacturing industries.
• Strong knowledge of PSM principles, HAZOP/LOPA, and risk management.
• Experience with incident investigations and root cause analysis.
• Familiarity with OSHA PSM and EPA RMP regulations.
• Excellent communication and teamwork abilities.

Responsibilities

• Develop, implement, and maintain PSM programs.
• Conduct PHAs including HAZOP/LOPA/FMEA.
• Investigate incidents and near misses to identify root causes and corrective actions.
• Deliver process safety training to engineers and operators.
• Ensure compliance with national and international safety standards.
• MOC management and safety integration in design changes.
• Oversee mechanical integrity programs for critical equipment.
• Audit safety procedures and performance; drive improvements.

Skills

HAZOP

LOPA

PHA

Incident investigation

Risk assessment

Communication

Education

Bachelor's degree in Chemical Engineering

Bachelor's degree in Mechanical Engineering

Job description

About the Role

Our client, a dynamic and growing chemical manufacturing company, is seeking a dedicated Process Safety Engineer to join their team in Klerksdorp, North West. This role is integral to ensuring the safety and integrity of all chemical processes and operations. The successful candidate will be responsible for developing, implementing, and managing robust process safety management (PSM) systems, conducting risk assessments, and promoting a strong safety culture throughout the organization. This position offers an excellent opportunity to contribute to a company committed to operational excellence and the well-being of its employees and the environment. The role involves a hybrid work arrangement, combining essential on-site presence in Klerksdorp, North West with flexibility for remote work. You will play a vital role in safeguarding our client's facilities and ensuring compliance with all relevant safety regulations.

Key Responsibilities

• Develop, implement, and maintain comprehensive Process Safety Management (PSM) programs.
• Conduct thorough Process Hazard Analyses (PHAs), including HAZOP, LOPA, and FMEA studies.
• Investigate process safety incidents, near misses, and deviations to determine root causes and implement corrective actions.
• Develop and deliver process safety training to engineers, operators, and other site personnel.
• Ensure compliance with all applicable national and international process safety regulations and standards.
• Oversee the management of change (MOC) process to ensure safety is considered in all modifications.
• Develop and maintain mechanical integrity programs for critical process equipment.
• Audit site safety procedures and performance to ensure effectiveness and identify areas for improvement.
• Collaborate with engineering, operations, and maintenance teams to integrate safety into all aspects of the process lifecycle.

Requirements

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related safety discipline.
• Minimum of 5 years of experience specifically in process safety engineering within the chemical or manufacturing industry.
• In-depth knowledge of PSM principles, hazard assessment techniques (HAZOP, LOPA), and risk management.
• Experience with incident investigation methodologies and root cause analysis.
• Familiarity with relevant safety standards and regulations (e.g., OSHA PSM, EPA RMP).
• Strong analytical, problem-solving, and critical thinking skills.
• Excellent communication, interpersonal, and presentation skills.
• Ability to work effectively in a team environment and influence safety behaviors.
• Relevant safety certifications (e.g., CSP, CIH) are a plus.

Benefits

• Our client offers a competitive salary, comprehensive health insurance, retirement savings plan, and opportunities for professional development and certification.
• This hybrid role provides a balance between office collaboration in Klerksdorp, North West, and remote flexibility.
• Enjoy a culture that prioritizes safety above all else, with significant investment in employee well-being and continuous improvement.
• This is an excellent career opportunity within a reputable and stable industry.