Process Improvement Engineer - Manufacturing

Placements24; South Africa; Hybrid; ZAR 650,000 - 850,000; Full time

Benefits offered by this job

Salary package

Medical aid

Retirement fund

Professional development

Hybrid work arrangement

Wellness programs

Job summary

Placements24 is seeking a Process Improvement Engineer for our client in Tembisa, Gauteng. You will lead Lean manufacturing projects, map value streams, and implement Six Sigma and Kaizen initiatives to improve efficiency, quality, and costs across production lines.

You will develop SOPs, monitor outcomes, train staff, collaborate with engineers and management, and ensure safety and quality standards while driving a culture of continuous improvement in the South African manufacturing environment.

Qualifications

• Bachelor's degree in Industrial, Mechanical, or Chemical Engineering.
• Proven experience in process improvement within manufacturing.
• Strong analytical and problem-solving skills with data interpretation.
• Experience with Lean tools and value stream/process mapping.
• Excellent project management and communication abilities.

Responsibilities

• Analyze existing production processes to identify improvement areas for efficiency, quality, and cost.
• Design and implement process improvements using Lean Manufacturing, Six Sigma, and Kaizen.
• Develop and deploy SOPs to ensure consistency across production lines.
• Monitor performance of changes and report results with key metrics.
• Collaborate with production teams, engineers and management to ensure smooth adoption.
• Train and mentor staff on process improvement techniques and best practices.
• Conduct root cause analyses and develop effective solutions.
• Identify opportunities for automation and tech enhancements.
• Maintain detailed documentation of changes and outcomes.

Skills

Lean Manufacturing

Six Sigma

Kaizen

Data analysis

Process mapping

Project management

Communication

Education

Bachelor's degree in Industrial Engineering

Bachelor's degree in Mechanical Engineering

Bachelor's degree in Chemical Engineering

Job description

About the Role

Our client, a prominent player in the manufacturing and production sector, is seeking a dedicated and innovative Process Improvement Engineer to join their operations in Tembisa, Gauteng . This role is central to driving efficiency, reducing costs, and enhancing the overall performance of our client's production lines. The ideal candidate will possess a strong analytical mindset, a deep understanding of Lean Manufacturing principles, and a proven track record of successfully implementing process improvements. This is an exciting opportunity to contribute to a company committed to operational excellence and continuous development. You will be instrumental in optimizing workflows and fostering a culture of improvement within the South African manufacturing environment.

Key Responsibilities

• Analyze existing production processes to identify areas for improvement in efficiency, quality, and cost reduction.
• Design and implement process improvement initiatives using methodologies such as Lean Manufacturing, Six Sigma, and Kaizen.
• Develop and deploy standard operating procedures (SOPs) to ensure consistency and best practices across production lines.
• Monitor and measure the performance of implemented changes, tracking key metrics and reporting on results.
• Collaborate with production teams, engineers, and management to gather data and ensure successful implementation of improvements.
• Train and mentor staff on process improvement techniques and best practices.
• Conduct root cause analysis for production issues and develop effective solutions.
• Identify opportunities for automation and technological advancements to streamline processes.
• Maintain detailed documentation of process changes, improvements, and outcomes.
• Ensure all process improvements align with safety regulations and company quality standards within the Tembisa facility.

Requirements

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, Chemical Engineering, or a related field.
• Proven experience in process improvement, Lean Manufacturing, or Six Sigma roles within a manufacturing or production environment .
• Strong analytical and problem-solving skills with the ability to interpret complex data.
• Proficiency in process mapping, value stream mapping, and other Lean tools.
• Excellent project management and organizational skills.
• Experience with statistical analysis and data visualization tools.
• Strong communication and interpersonal skills, with the ability to influence and collaborate with various stakeholders.
• Knowledge of quality control principles and safety regulations in manufacturing.
• Ability to work independently and as part of a team.
• A proactive and results-oriented approach to driving change in the production process .

Benefits

• Our client offers a competitive salary package tailored to the candidate's skills and experience.
• In addition to the salary, employees receive comprehensive medical aid coverage and retirement fund contributions.
• The company is committed to employee growth, providing opportunities for professional development, certifications, and training in advanced manufacturing techniques.
• This role is based in Tembisa, Gauteng , offering a hybrid work arrangement for a balanced work-life integration.
• Our client prides itself on fostering a supportive and innovative work environment, encouraging collaboration and continuous learning within the manufacturing industry .
• Employees also benefit from various wellness programs designed to support their overall health and well-being.