Lead Industrial Process Engineer

Placements24; Kempton Park; On-site; ZAR 1,000,000 - 1,400,000; Full time

Benefits offered by this job

Competitive salary

Medical aid with family coverage

Pension fund contributions

Annual leave

International training opportunities

Wellness programs

Gym membership subsidies

Career progression

Job summary

Placements24 invites applications for a Lead Industrial Process Engineer in Tembisa, Gauteng. This senior role drives large-scale process improvements, optimizes manufacturing lines, and sustains high product quality in a busy FMCG environment.

You will lead projects, mentor engineers, and implement lean and Six Sigma tools, collaborating with production, R&D, and quality teams to deliver safe, efficient operations and future-ready capabilities.

Qualifications

• Master's degree in Industrial Engineering or related field.
• 7+ years progressive industrial engineering experience with 3+ years in leadership.
• Lean and Six Sigma project implementation experience with measurable results.
• Experience with process simulation and data-driven decision making.
• Strong knowledge of FMCG manufacturing operations.

Responsibilities

• Lead design, development, and implementation of manufacturing processes.
• Oversee major projects, ensuring on-time, within-budget delivery.
• Analyze bottlenecks, inefficiencies, and quality deviations.
• Promote lean manufacturing and Six Sigma practices.
• Develop documentation: process flows, SOPs, specs.
• Collaborate with production, R&D, QA to integrate new processes.
• Use modeling tools to optimize layouts and schedules.
• Mentor engineers and technicians.
• Ensure compliance with safety, environmental, and regulatory standards.
• Evaluate new technologies and equipment.

Skills

Leadership

Lean Six Sigma

Process simulation

Project management

Industrial engineering

Stakeholder management

Education

Master's in Industrial Engineering

Tools

FlexSim

Tecnomatix

Statistical software

Job description

About the Role

Our client, a prominent player in the fast-moving consumer goods (FMCG) sector, is actively searching for an experienced Lead Industrial Process Engineer to join their operational hub in Tembisa, Gauteng . This senior role is essential for driving large-scale process improvements, optimizing manufacturing lines, and ensuring seamless production flow. The Lead Industrial Process Engineer will be instrumental in developing and implementing strategic engineering initiatives that enhance efficiency, reduce operational costs, and maintain the highest product quality. The ideal candidate possesses a strong analytical aptitude, a deep understanding of industrial engineering principles, and a proven history of successful project leadership in a high-volume production environment. This is a fantastic chance to influence operations significantly.

Key Responsibilities

• Lead the design, development, and implementation of innovative manufacturing processes and systems.
• Oversee and manage major industrial engineering projects, ensuring on-time and within-budget delivery.
• Conduct in-depth analysis of production bottlenecks, operational inefficiencies, and quality deviations.
• Champion the adoption of lean manufacturing techniques, Six Sigma methodologies, and other continuous improvement tools.
• Develop and maintain comprehensive documentation, including process flow diagrams, SOPs, and technical specifications.
• Collaborate closely with production managers, R&D teams, and quality control to integrate new processes and technologies.
• Utilize advanced modeling and simulation tools to optimize factory layouts and production schedules.
• Mentor and guide a team of industrial engineers and technicians, fostering their professional growth.
• Ensure all engineering activities comply with safety, environmental, and regulatory standards.
• Evaluate and recommend new technologies and equipment to enhance manufacturing capabilities.

Requirements

• Master's degree in Industrial Engineering or a related engineering discipline.
• A minimum of 7 years of progressive experience in industrial engineering, with at least 3 years in a leadership or supervisory role.
• Extensive experience in implementing lean and Six Sigma projects with demonstrable results.
• Expertise in process simulation software (e.g., FlexSim, Tecnomatix) and statistical analysis packages.
• Strong knowledge of manufacturing operations, particularly within the FMCG industry.
• Demonstrated ability to lead complex projects and manage cross-functional teams.
• Excellent strategic thinking, problem-solving, and decision-making skills.
• Superior communication, presentation, and stakeholder management abilities.
• Proficiency in project management methodologies.
• Must hold valid work authorization for South Africa .

Benefits

• Highly competitive salary and performance-based bonus structure.
• Comprehensive medical aid, including family coverage options.
• Generous pension fund contributions.
• Significant annual leave allowance, plus additional company holidays.
• Opportunities for international training and professional certifications.
• Employee wellness programs and gym membership subsidies.
• A stimulating and collaborative work environment in Tembisa, Gauteng , with a focus on innovation.
• Access to cutting-edge manufacturing technologies.
• Clear pathways for career progression to senior management positions.