WEM Tester

Usemco Inc.; Town of Tomah (WI); On-site; USD 31,000 - 45,000; Full time

Benefits offered by this job

Medical Insurance

Dental Insurance

Vision Insurance

401(k) with Match

Paid Time Off

Holidays

Job summary

Usemco Inc. in Wisconsin is seeking a WEM Tester to safely pressure and leak test grey iron, ductile iron, steel and stainless-steel castings, following all work instructions and reporting results.

You will assemble parts on testing benches, inspect for defects, and log test data to ensure quality. This entry‑level role requires a high school diploma or GED and 1–3 months of simple assembly experience; basic math, tape measure reading, and machining scale familiarity are also important.

Qualifications

• High school diploma or GED is required.
• 1–3 months experience in simple assembly is preferred; metals manufacturing experience is a plus.
• Problem solving skills for standardized tasks and basic math are needed.
• Ability to read a tape measure is required; machining scale reading is a plus.

Responsibilities

• Assemble parts for loading on testing bench.
• Visually inspect parts for defects such as cracks and pin holes.
• Measure test results and log data.
• Identify and mark defective parts per specifications.
• Stamp parts after successful testing.
• Prepare work orders and routing documentation.
• Test boilers, tanks and fittings using compressed air or water pressure; assess leaks.
• Operate equipment to reach specified pressures and inspect for leaks.

Skills

Problem solving

Attention to detail

Basic math

Tape measure reading

Machining scale reading

Education

High school diploma or GED

Tools

Machining scale

Gauges

Job description

Description

Job Purpose:

As a WEM Tester, you will safely pressure and/or leak test grey iron, ductile iron, steel and stainless-steel castings, while following all Work Instructions. You will be required to maintain the highest level of quality and report results accurately.

Essential Duties and Responsibilities:

• Assemble parts for loading on testing bench.
• Visually examine parts for defects such as cracks and pin holes.
• Measures results of pressure test and logs data.
• Separates and marks defective parts according to job specifications and department procedures.
• Files/deburrs surplus metal from parts as needed.
• Accurately stamp parts after successful completion of test.
• Disassembles parts after testing is complete.
• Tag & move parts to staging area for storage.
• Prepare proper work order/routing documentation.
• Tests boilers, tanks, fittings, pipes, and similar objects to detect and locate leaks, using compressed air or water pressure: Installs fittings on object to seal outlets and connects object to high-pressure air or water line, using hand tools.
• Activates air compressor or water pump until gauge registers specified internal pressure.
• Observes gauge for loss of pressure indicative of leaks and examines object for escaping air or water to detect leaks.
• Marks object at source of leaks for subsequent repair.
• May apply soap solution to surface of object or immerse object to facilitate location of air leaks.
• May test object under high pressure to ensure compliance with product safety ratings.
• May be designated according to type of test used as Hydrostatic Tester; Pneumatic Tester.

Requirements

A. Education: High school diploma or general education degree (GED)

B. Experience: 1-3 months experience in simple assembly. Experience in a metals manufacturing environment is a plus.

C. Technology Aptitude/Skills: Problem solving skills necessary to deal with issues involving a few concrete variables in standardized situations. Must have ability to use basic high school math. Ability to read and interpret a tape measure required. Ability to read a machining scale a plus.

D. Functional Skills: Excellent prioritization, organizational and attention to detail are important in this role.

E. Language Skills: Ability to read and comprehend simple instructions, short correspondence, and memos. Ability to write simple correspondence and fill out daily labor and/or testing reports.

Physical Requirements

• Ability to stand/walk on production floor for 8+ hours per day.
• Ability to walk up steps and stand on top of low platform.
• Ability to use hands and fingers to grasp parts, change tooling, do pushing/pulling of tools, read and record pressure gauge results, etc.
• Ability to write information in a logical flow.
• Ability to read and respond on an on-going basis daily due to nature of the work, throughout the day
• Ability to communicate with others in person.
• Ability to walk, bend, reach, climb, stoop, kneel or crouch frequently.
• Ability to lift and carry 30lbs to 60lbs on occasion.

• Walk: Constant (67% & more 5-1/2 hrs/day - 8 hrs/day)
• Sit: Never (0 min.)
• Stand: Constant (67% & more 5-1/2 hrs/day - 8 hrs/day)
• Crawl: Never (0 min.)
• Twist: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
• Forward Bend: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
• Reach forward: Constant (67% & more 5-1/2 hrs/day - 8 hrs/day)
• Reach above shoulders: Never (0 min.)
• Reach to side: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
• Reach Squat/Crouch: Occasionally (6-33% up to 24 min-2-1/2 hrs/day)
• Reach Kneel: Never (0 min.)
• Reach Climb Stairs: Occasionally (6-33% up to 24 min-2-1/2 hrs/day)
• Reach Climb Ladder: Never (0 min.)
• Reach Drive: Rarely (1 - 5% up to 24 min/day)
• Head/Neck Static: Occasionally (6-33% up to 24 min-2-1/2 hrs/day)
• Head/Neck Rotate: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
• Head/Neck Flex/Ext/Bending: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
• Hand/Wrist/Forearm Fine Manipulation/Left: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
• Hand/Wrist/Forearm Fine Manipulation/Right: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
• Hand/Wrist/Forearm Twisting Forearm: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
• Hand/Wrist/Forearm High Repetition: Occasionally (6-33% up to 24 min-2-1/2 hrs/day)
• Grip Force Light: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
• Grip Force Medium: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)
• Grip Force Firm: Frequently (34-66% up to 2-1/2 hrs - 5-1/2 hrs/day)

Our benefits package makes a career with USEMCO an appealing opportunity. We are proud to offer our employees:

• Medical, Dental & Vision Insurance
• Flex Spending Account (FSA)
• Employee Assistance Program (EAP)
• Employer Paid Life & AD&D Insurance
• Employer Paid Short- & Long-Term Disability Insurance
• Supplemental Insurance
• Paid Time Off (PTO)
• 10 Paid Holidays
• 401(k) w/Employer Match
• Profit Sharing